What are the responsibilities and job description for the Medical Device Senior Process Development Engineer (Molding) position at Apetan Consulting?
Position: Medical Device Senior Process Development Engineer (Molding)
Location: Bloomington, IN (Hybrid)- Locals
Duration: 12 month contract
JOB DESCRIPTION:
Must have medical device or other regulated industry experience (automotive, aerospace, etc.)
Job Description:
You will develop the processes required to manufacture medical devices designed by the R&D teams.
Medical Device Senior Process Development Engineer (Molding) job responsibilities include:
- Collaborate in a team of engineers focused on design, development, and implementation of new processes required for the manufacture of new device designs.
- Manufacturing process heavy. Process development (DOE, master validation plan, process capability, equipment selection and specification) owner for processes associated with R&D projects. Oversee vendor process development/ validation/ transfer/ assembly processes at contract manufacturers.
- Ensure a risk-based approach is applied during development, implementation, and validation of all processes both within Company and with third-party suppliers.
- Ensure Design for Manufacture and Lean manufacturing principles are central to the R&D process and designs.
- Liaise with production engineering for process engineering layout plans and implementation.
- Responsible for process documentation (PFMEA’s, Production Instructions, Drawings etc.).
- Collaborate with R&D Teams to ensure effective completion of project activities.
- Build effective relationships with Operations, Quality, and Regulatory teams.
- Lead Make vs Buy decision and supplier selection.
- Support Regulatory Affairs with engineering input.
- Ensure effective transfer of new devices from Development to Sustaining cycles.
- Maintain company quality and quantity standards.
- Must have strong communication and leadership skills.
Desired Qualifications:
- Bachelor's degree in Engineering or related field.
- Minimum 10 years of experience in contract manufacturing, Class II/III medical device manufacturing (or other regulated industries), molding plastics (polypropylene and HDPE). Gamma Sterilization would be a plus.
- Ability to take conference calls with contractors in Vietnam
- Preferred Creo knowledge to collaborate with design to challenge vendor component designs, assembly processes (snapping, torquing caps, inserting lures) and vendor packaging/ sealing/ labeling.
- Experience completing projects within timelines.
- Strong analytical and problem‑solving skills.
- Preferred: Project management experience.
- Strong knowledge of ISO13485/FDA, GMP, validation, design for manufacturing, statistics, and lean principles.