Dimensional Metrology Engineer

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

For a quicker response, send your resume to Leo.Stephen@alten.com or apply directly on LinkedIn! 🚀

Position Overview

• BS or MS Degree in Mechanical Engineering or equivalent
• Minimum 3 years of experience in dimensional metrology within an industrial or automotive environment
• Proven experience performing dimensional comparison studies (before/after material, tooling or process changes)
• Strong statistical analysis capability (SPC, Cp/Cpk, trend analysis)
• Advanced working knowledge of PolyWorks (alignment, scanning, deviation analysis)
• Hands-on experience with dimensional measurement equipment (CMM programming & operation, 3D scanning, checking fixtures)
• Experience measuring plastic injection parts (preferably automotive exterior components such as bumpers, trims, large injected parts)
• Strong understanding of GD&T applied in production environments
• Ability to independently analyze dimensional variation (shrinkage, warpage, tolerance shifts) and provide data-driven conclusions
• Fluent in English
• Ability to work autonomously with minimal ramp-up time
• Strong interface capability between product, process and plant teams

Job Description Details:

• Perform dimensional comparison studies following material, tooling, or process changes
• Conduct statistical analysis (SPC, Cp/Cpk, trend analysis) to evaluate process capability and dimensional stability
• Program and operate CMM equipment to perform dimensional measurements
• Use PolyWorks for alignment strategies, 3D scanning analysis, and deviation studies
• Analyze dimensional variation including shrinkage, warpage, and tolerance shifts
• Identify root causes of dimensional deviations and define corrective actions
• Prepare structured, data-driven dimensional reports
• Present findings to Project Managers and cross-functional teams to support convergence decisions
• Support production convergence through statistical monitoring and dimensional tracking
• Apply GD&T principles in real production validation scenarios
• Support technical discussions regarding dimensional feasibility and process capability
• Estimate dimensional validation workload (hours and effort) when required

Profile:

• Dimensional Metrology Engineer – Plastic Injection
• Confirmed level (3–7 years experience)
• Strong hands-on and field-oriented profile
• Strong analytical and statistical mindset
• Autonomous and able to work independently
• Comfortable presenting technical findings to Project Managers and stakeholders
• Structured, rigorous and data-driven
• Strong communication skills

Must Have:

• Minimum 3 years of direct dimensional metrology experience
• Proven experience performing dimensional comparison studies
• Advanced working knowledge of PolyWorks
• Strong statistical analysis capability (SPC, Cp/Cpk, trend analysis)
• Hands-on CMM programming and operation experience
• Direct experience measuring plastic injection parts
• Ability to independently analyze dimensional variation and provide corrective recommendations
• Experience building structured dimensional reports
• Experience presenting dimensional results to technical stakeholders

Good to Have:

• Automotive Tier 1 experience
• Experience with exterior plastic parts (bumpers, trims, large injected parts)
• Experience supporting tolerance feasibility discussions with customers
• Knowledge of injection molding impact on geometry (shrinkage, warpage behavior)
• Experience in high-volume production environments
• Experience in complex or innovative project environments

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

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