What are the responsibilities and job description for the Robotic Welder Operator / Programmer position at Alamo Group?
A Closer Look at the Companies That Make Up Alamo Group's Snow & Ice Team
With over a century of combined experience, the Snow & Ice Team provides unparalleled solutions for winter challenges and understands the importance of safe and accessible roadways. They are here to support cities, towns, municipalities, DOTs, highway districts, and others in their snow and ice removal efforts.
Everest specializes in manufacturing dump bodies, plow, and wing systems for trucks. With their extensive experience and dedication to quality, Everest provides reliable and innovative solutions for winter maintenance. Their products are designed to withstand the harshest conditions and help municipalities, DOTs, and highway districts efficiently clear snow and ice.
Henke is a renowned brand with over a century of experience in designing and engineering snow and ice removal equipment for Graders, loaders, and trucks. They offer a comprehensive range of products, including snowplows, spreaders, combination units, and more. Henke's commitment to durability and performance ensures that their equipment consistently delivers outstanding results, making them a trusted choice for winter maintenance professionals.
HP Fairfield is a leading upfitter of snow and ice control equipment and truck bodies. Their solutions are designed to enhance efficiency and productivity, enabling customers to effectively manage winter challenges. With their expertise in truck equipment and attachments, HP Fairfield delivers reliable products that meet the needs of municipalities, contractors, and other snow and ice removal professionals.
RPM Tech specializes in manufacturing snow blowers and other specialized winter maintenance equipment for airports and railroads. Their innovative designs and advanced technologies ensure optimal performance and ease of use. With a focus on customer satisfaction, RPM Tech continuously strives to develop cutting-edge solutions that enhance productivity and safety in snow and ice removal operations.
Tenco specializes in designing, manufacturing and upfitting snow and ice control equipment, including plows, spreaders, and wing systems. With their focus on innovation and environmental sustainability, Tenco provides state-of-the-art solutions that help customers efficiently manage winter conditions while minimizing their impact on the environment. Their commitment to quality and performance sets them apart in the industry.
Wausau Equipment, the parent company of SnoGo, Bluemax and Tyler ice, is a leading manufacturer of snow removal equipment for Airport and Municipalities. Their extensive product line includes snow blowers, plows and more. Wausau Equipment's dedication to quality, reliability, and customer satisfaction makes them a trusted partner for municipalities, contractors, and other snow removal professionals.
Qualifications:
We are seeking a Robotic Weld Programmer / Operator to program, set up, and run robotic welding systems for efficient, high-quality production. This role includes creating and managing weld programs, ensuring equipment operates at full capacity, interpreting blueprints, setting up machines, performing test runs, adjusting, and running production. This role requires collaboration with production control, engineering, and operations teams, along with expertise in robotic welding, metal fabrication, and troubleshooting to enhance efficiency. This position will own the manufacturing process at these work centers from start to finish, including: programming, fixturing, proving out, operating and quality inspection.
Essential Functions of the Job:
- Develop, program, run, and optimize robotic welding operations.
- Analyze data to determine appropriate cycles and set up time rates for the robot.
- Modify programs as needed to comply with the latest design revisions while maintaining documentation control in coordination with Manufacturing Engineering and Design Engineering.
- Assist in scheduling the production of equipment.
- Provide input on work holding and fixture designs to meet manufacturing requirements.
- Respond swiftly to machine breakdowns to minimize downtime and maintain production schedules.
- Contribute to Continuous Improvement (CI) initiatives within work centers.
- Manage multiple projects effectively, adapting to changes and developing innovative solutions to overcome challenges.
- Assist in developing and maintaining a preventive maintenance schedule for robotic equipment
- Provide operational training for additional personnel as the department develops.
- Other duties as assigned.
Knowledge, Skills and Abilities (KSA’s):
- Proficiency in reading and interpreting technical drawings, 3D models, KAREL/Pascal code, and Word Address/Conversational programming.
- Strong troubleshooting skills, with the ability to quickly identify root causes and implement solutions to minimize equipment downtime.
- Advanced mathematical skills with the ability to interpret complex part drawings and specifications to optimize machine performance.
- Ability to comprehend and follow both written and verbal instructions accurately.
- Proficient in using precision measuring tools with a fundamental understanding of fit, form, and function; knowledge of GD&T is a plus.
- Basic computer skills, including proficiency in Microsoft Word, Excel, and PowerPoint for accessing drawings, generating reports, and communication.
- Familiarity with SolidWorks, WeldPro, or similar CAD/CAM software.
- Flexibility to work overtime, including evenings and weekends, as needed to minimize machine downtime.
Education and Experience:
- High School diploma or GED preferred.
- Associates of Science, technical diploma or certification in welding technology, robotics, or a related field preferred. Equivalent experience will be considered.
- Minimum of two years of experience in robotic weld programming.
Working Conditions:
Work performed primarily in a heavy manufacturing environment. Frequent exposure to noise, dirt, dust and fumes (rarely to the point of being objectionable). Extended periods of standing, walking and sitting may be required to meet production scheduling activities. Occasional lifting, pushing or pulling up to 40 pounds, stooping, reaching, bending, and climbing in and around fabricated metal parts and manufacturing machinery and equipment.