Demo

Operational Excellence Director

Air Hydro Power LLC
Louisville, KY Full Time
POSTED ON 4/3/2026
AVAILABLE BEFORE 6/2/2026

Description

The Operational Excellence Director is responsible for leading enterprise-wide initiatives to drive continuous improvement, enhance operational efficiency, and foster a culture of excellence. This strategic leadership role focuses on implementing Lean and Six Sigma methodologies, ensuring workplace safety, and optimizing processes to achieve measurable business results.


Key Responsibilities:


Continuous Improvement Leadership:

  • Develop and execute comprehensive operational excellence strategy aligned with business objectives
  • Lead cross-functional teams to identify, prioritize, and implement improvement opportunities
  • Establish and monitor KPIs to track operational performance and improvement initiatives
  • Drive sustainable process improvements that reduce waste, increase efficiency, and improve quality
  • Facilitate kaizen events, value stream mapping, and rapid improvement workshops

Lean & Six Sigma Implementation:

  • Champion Lean and Six Sigma methodologies throughout the organization
  • Lead complex DMAIC (Define, Measure, Analyze, Improve, Control) projects
  • Develop and maintain a pipeline of Lean Six Sigma projects with measurable ROI
  • Train and mentor employees in Lean and Six Sigma tools and techniques
  • Build internal capability by developing Green Belts, Black Belts, and Master Black Belts
  • Standardize best practices and ensure knowledge transfer across teams

Safety & Risk Management:

  • Partner with EHS leadership to integrate safety into continuous improvement initiatives
  • Promote a zero-incident safety culture through behavioral-based safety programs
  • Conduct safety assessments and implement corrective actions
  • Ensure all improvement initiatives maintain or enhance safety standards
  • Lead incident investigations and root cause analysis using appropriate methodologies

Strategic Leadership:

  • Serve as a change agent and advocate for operational excellence principles
  • Collaborate with senior leadership to align operational excellence with strategic goals
  • Build and lead a high-performing operational excellence team
  • Manage operational excellence budget and resources
  • Present results and recommendations to executive leadership and board of directors

Culture & Capability Development:

  • Foster a culture of continuous improvement at all organizational levels
  • Design and deliver training programs on Lean, Six Sigma, and problem-solving tools
  • Establish recognition programs to celebrate improvement successes
  • Coach and mentor leaders to embed operational excellence in daily management
  • Create communication strategies to share best practices and success stories


Requirements

Education & Experience:

  • Bachelor's degree in Engineering, Business, Operations Management, or related field
  • Six Sigma Black Belt certification (required)
  • Lean certification (required)
  • 10 years of progressive experience in operations, manufacturing, or continuous improvement
  • 5 years in leadership roles managing operational excellence or continuous improvement programs
  • Proven track record of leading successful Lean and Six Sigma transformations
  • Demonstrated experience delivering significant cost savings and efficiency gains
  • Experience with safety management systems and regulatory compliance

Technical Expertise:

  • Expert knowledge of Lean principles (5S, VSM, Kaizen, TPM, SMED, Poka-Yoke)
  • Advanced Six Sigma methodology and statistical analysis
  • Proficiency with process improvement tools (Minitab, Visio, MS Project)
  • Strong analytical and problem-solving capabilities
  • Data analysis and data-driven decision-making expertise

Preferred Qualifications:

  • Master's degree in Business Administration, Engineering, or related field
  • Six Sigma Master Black Belt certification
  • Professional certifications (PMP, ASQ CQE, Lean Practitioner)
  • Experience in specific industry (e.g., manufacturing, healthcare, logistics)
  • Change management certification (Prosci, ADKAR)
  • Experience with digital transformation and Industry 4.0 technologies
  • Familiarity with ISO 9001, ISO 14001, or similar quality management systems

Our Benefits!

  • #1 CULTURE!!!
  • Fun, Family-Oriented Work Environment!
  • Medical, Dental, and Vision benefits that begin on your 1st day of work!
  • Employee Stock Ownership Plan (ESOP)
  • Company Paid Life, Dependent Life, Short- & Long-Term Disability Insurance
  • 10 Paid Holidays per year
  • Vacation & Personal Time
  • Employer HSA Contribution
  • Company Paid Bereavement Time
  • Company Paid Maternity and Paternity Leave
  • Onsite Gym

Are you an underappreciated, hard worker? Come see why AHP was voted a Nationally Certified "Great Place to Work"!


AHP is an Equal Opportunity Employer

Salary.com Estimation for Operational Excellence Director in Louisville, KY
$136,714 to $162,156
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