Quality Engineer

Aegis is seeking a Quality Engineer to join our client's organization in Beloit, WI. The ideal candidate has the following skills & experience:

Requirements:

• **Must Haves

**

• Bachelor's degree in Engineering, ASQ Certified Quality Engineer, or equivalent training and experience
• 2–3 years of experience as a Quality or Process/Manufacturing Engineer
• Knowledge of AIAG PPAP requirements
• Education and experience in statistical methods, including SPC and gauge R&R
• ISO 9000 experience — Lead Auditor qualifications in particular
• Experience working with vendors/suppliers, including audits, scoring, and corrective action
• **Nice to Have

**

• Knowledge and experience in DFM (Design for Manufacture)
• Hands-on experience with Faro Arm and other gauges for qualifications, calibrations, and tooling checks
• Lean / Poka-Yoke and continuous improvement team experience
• Warranty program or customer complaint analysis experience

Responsibilities:

• Supplier quality — selecting/evaluating suppliers with Supply Chain, setting incoming inspection criteria, leading supplier containment and corrective actions, reviewing supplier scorecards
• Nonconforming material disposition, root cause analysis, and corrective action plans
• Warranty — determining coverage with SMEs and preparing warranty metrics for review
• Risk assessment with Engineering using PFMEA and DFM; adjusting control/inspection plans; design verification & validation; FAT/SAT measurements and data analysis
• Measurement systems analysis (GR&R, MSA), calibration frequencies, Faro Arm and gauge work
• Preparing quality metrics and analyzing data to prioritize improvement efforts
• Planning and performing internal ISO audits; updating QMS documentation
• Continuous improvement — Lean, Poka-Yoke, tracking CI projects

You should be proficient in:

• 5 Why (Root Cause Analysis Method)
• Advanced Inspection & Gauge Measurement
• AS9100 Experience