CAM Applications Engineer — Medical Device Manufacturing

Shape the Future of Care with Precision

Avalign designs and manufactures innovative, high‑performance, cost‑effective medical devices. Our team is growing fast because our custom-made components make a real difference for clinicians and their patients.

We currently have three openings for experienced CNC programming professionals across three specialties: CNC Mill, Swiss Lathe, and Laser Etch. As a CAM Applications Engineer, you’ll convert engineering intent into flawlessly machined parts through expert programming, fixture design, and process optimization.

A Day in the Life

You start by reviewing drawings and specifications, interpreting GD&T per ASME Y14.5. You model, program, and simulate in CAD/CAM (Mastercam, Esprit, SolidWorks), then head to the floor to prove out, troubleshoot, and optimize new toolpaths. You validate measuring equipment calibration, complete required equipment checks, and ensure product ID and traceability are maintained. Throughout the day, you refine cycle times by iterating tooling strategies and fixture concepts, transition new jobs to stable, repeatable production, and document best practices for both new and legacy parts. When complex issues arise—chip control, dimensional variation, or machine performance—you lead the diagnosis, mentoring programmers, manufacturing engineers, and machinists. If your focus is Swiss, you serve as the go-to technical authority across the shop.

Your Core Responsibilities

• Create, modify, and verify CNC programs and setup sheets for your assigned operations (Mill, Swiss, or Laser Etch).
• Generate toolpaths, 3D models, and drawings within CAD/CAM; independently set up, prove out, and optimize programs for stable production.
• Design and program robust workholding fixtures for varying production volumes; develop and improve advanced CNC machining and inspection processes.
• Lead troubleshooting across tooling, workholding, chip control, machine performance, process capability, and dimensional variation.
• Serve as a technical authority for Swiss machining processes; mentor teammates on advanced strategies and best practices.
• Confirm prior-operation signoffs and verify part counts before machining; complete maintenance checks prior to manufacturing.
• Ensure measurement devices are in calibration and in good working order before use; follow department Standard Process Instructions.
• Reference applicable drawings, specifications, and Manufacturing Process Instructions before starting any operation; maintain ID and traceability.
• Reduce cycle time by optimizing toolpaths, cutting tools, and fixturing; ensure new CNC programs support smooth product flow through the facility.
• Create and maintain clear process documentation for legacy products; research, test, and deploy new cutting tools, workholding, and programming technologies.

Qualifications

• AS in Manufacturing Technology preferred, or equivalent experience.
• 5 years with CAD/CAM (Esprit/Mastercam & SolidWorks preferred) and CNC equipment in a manufacturing environment; medical device experience a plus.
• Hands-on knowledge of mechanical inspection and CMM methods.
• Strong computer literacy (MS Office, CAD, CAM).

Tools & Technologies

• CNC Swiss Lathe (Citizen, Tsugami)
• CAM Software (Mastercam, Esprit)
• CNC Mill (5 axis VMC)
• CNC Lathe (5 axis)

What You Won’t Do

• Feel stuck — we provide real pathways to advance and learn.
• Get bored — our product mix is diverse; no two days are the same.
• Feel like a number — we’re a close-knit team that has each other’s backs.

Who You Are

• A self-starter who thrives in a fast-paced environment and reliably shows up when it counts.
• A quick learner eager to deepen expertise in manufacturing processes.
• A team player who accepts assignments with an open, positive, and collaborative mindset and can plan and execute across teams.
• An effective communicator, written and verbal.

Benefits & Perks

• Competitive compensation and benefits
• Comprehensive medical, dental, and vision insurance
• Paid vacation and 10 observed paid holidays
• Employer-funded Basic Life & AD&D, STD, and LTD insurance
• Tuition reimbursement
• Great 401(k) with company match
• Generous employee referral bonuses
• Thriving, performance-based culture with promotion from within
• Temperature-controlled environment
• Community involvement and giving back
• Additional resources such as travel assistance and EAP

Core Proficiencies

• GD&T
• CNC Tooling
• CNC Programming
• CNC Machine Setup & Changeover
• Advanced Inspection & Gauge Measurement