What are the responsibilities and job description for the Senior Staff Engineer position at Active Consulting Services LLC?
About the Role
A short paragraph summarizing the key role responsibilitie
s.
Responsibili
- ties
Structural and Component Design: Proficiency in analyzing complete container and shelter de - signs.Conducts engineering analysis using FEA software to determine and certify the safety and performance of new de
- signs.Works with design team to evaluate and refine initial engineering designs before full-scale produ
- ction.Performs calculations and simulations to identify potential design issues and recommends solu
- tions.Analytically proves out new engineering designs to verify customer requirements and industry standards ar
- e met.Strong experience with Nastran, FEMAP, Ansys (or equivalent FEA software) for structural analysis including static stress, modal, response spectrum, random vibration, frequency response, transient stress, and critical buc
- kling.Writes detailed engineering test reports for customer and government approval and certific
- ation.Familiarity with Creo, AutoCAD, Solidworks, SpaceClaim CAD 3D, or equivalent software models for structure ana
- lysis.Experience in Excel, Mathcad, Mathematica, or equiv
- alent.Performs and directs testing to ensure compliance with engineering specifica
- tions.Environmental and Durability Engineering: Knowledge of designing systems to withstand shock, vibration, extreme temperatures, blowing sand/dust, and blowing rain
- tests.Familiarity with many aerospace, industry, and DoD standards including ISO 1496 or Convention for Safe Containers (CSC), MIL-STD-810, ASTM 1925, MIL-STD-1791 for transportability, and environmental te
- sting.Expertise in material selection for corrosion resistance, lightweight construction, and overall robustness to ensure structural integrity under limited maintenance and harsh condi
- tions.Integration and Optimization: Awareness of system integration challenges for military plat
- forms.Ability to balance compact sizing for efficiency, and lightweight design while meeting performance requirements and maintaining operational redundancy for mission-critical reliab
- ility.Prototyping, Testing, and Validation: Hands-on experience building and validating prototypes, including testing at non-standard condi
- tions.Skills (including special considerations for stringent requirements), for Failure Mode and Effects Analysis (FMEA), ensuring structure meets or exceeds ratings under military-specific de
- mands.Troubleshooting and Field Support: Proven ability as a primary troubleshooter for systems in production and field settings, including root cause analysis and iterative design optimizations based on fee
- dback.Regulatory Compliance and Documentation: Understanding of DoD regulations on transportability and environmental stan
- dards.Experience reviewing government technical specifications and designing equipment from the ground up to meet the require
- ments.Collaboration and Project Management: Ability to gather requirements through technical meetings and collaborate on cross-functional aspects like interface d
- esign.Useful skills in project tracking (e.g., using tools like Microsoft Project) and preparing status updates or re
ports.
Qualif
- ications
BSME or Engineering Bachelors Degree from ABET accredited school or equivalent, may have a Master Degree and may be a registered professional - engineer.Minimum 5-8 years of relevant work experience with Structural and Component Design/FEA and v
- alidation.Strong experience with Nastran, FEMAP, Ansys (or equivalent FEA software) for structural analysis including static stress, modal, response spectrum, random vibration, frequency response, transient stress, and critical
- buckling.Strong experience with Creo, AutoCAD, Solidworks, SpaceClaim CAD 3D, or equivalent software models for structure
- analysis.Experience in Excel, Mathcad, Mathematica, or e
- quivalent.Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvem
- ent tools.ITAR Requirements Apply - must be a U
- S citizen.Relocation assistance
Salary : $120,000 - $140,000