Demo

Senior Staff Engineer

Active Consulting Services LLC
Cadillac, MI Full Time
POSTED ON 6/23/2026
AVAILABLE BEFORE 8/17/2026

About the Role





A short paragraph summarizing the key role responsibilitie



s.

Responsibili



  • ties

    Structural and Component Design: Proficiency in analyzing complete container and shelter de
  • signs.Conducts engineering analysis using FEA software to determine and certify the safety and performance of new de
  • signs.Works with design team to evaluate and refine initial engineering designs before full-scale produ
  • ction.Performs calculations and simulations to identify potential design issues and recommends solu
  • tions.Analytically proves out new engineering designs to verify customer requirements and industry standards ar
  • e met.Strong experience with Nastran, FEMAP, Ansys (or equivalent FEA software) for structural analysis including static stress, modal, response spectrum, random vibration, frequency response, transient stress, and critical buc
  • kling.Writes detailed engineering test reports for customer and government approval and certific
  • ation.Familiarity with Creo, AutoCAD, Solidworks, SpaceClaim CAD 3D, or equivalent software models for structure ana
  • lysis.Experience in Excel, Mathcad, Mathematica, or equiv
  • alent.Performs and directs testing to ensure compliance with engineering specifica
  • tions.Environmental and Durability Engineering: Knowledge of designing systems to withstand shock, vibration, extreme temperatures, blowing sand/dust, and blowing rain
  • tests.Familiarity with many aerospace, industry, and DoD standards including ISO 1496 or Convention for Safe Containers (CSC), MIL-STD-810, ASTM 1925, MIL-STD-1791 for transportability, and environmental te
  • sting.Expertise in material selection for corrosion resistance, lightweight construction, and overall robustness to ensure structural integrity under limited maintenance and harsh condi
  • tions.Integration and Optimization: Awareness of system integration challenges for military plat
  • forms.Ability to balance compact sizing for efficiency, and lightweight design while meeting performance requirements and maintaining operational redundancy for mission-critical reliab
  • ility.Prototyping, Testing, and Validation: Hands-on experience building and validating prototypes, including testing at non-standard condi
  • tions.Skills (including special considerations for stringent requirements), for Failure Mode and Effects Analysis (FMEA), ensuring structure meets or exceeds ratings under military-specific de
  • mands.Troubleshooting and Field Support: Proven ability as a primary troubleshooter for systems in production and field settings, including root cause analysis and iterative design optimizations based on fee
  • dback.Regulatory Compliance and Documentation: Understanding of DoD regulations on transportability and environmental stan
  • dards.Experience reviewing government technical specifications and designing equipment from the ground up to meet the require
  • ments.Collaboration and Project Management: Ability to gather requirements through technical meetings and collaborate on cross-functional aspects like interface d
  • esign.Useful skills in project tracking (e.g., using tools like Microsoft Project) and preparing status updates or re



ports.

Qualif



  • ications

    BSME or Engineering Bachelors Degree from ABET accredited school or equivalent, may have a Master Degree and may be a registered professional
  • engineer.Minimum 5-8 years of relevant work experience with Structural and Component Design/FEA and v
  • alidation.Strong experience with Nastran, FEMAP, Ansys (or equivalent FEA software) for structural analysis including static stress, modal, response spectrum, random vibration, frequency response, transient stress, and critical
  • buckling.Strong experience with Creo, AutoCAD, Solidworks, SpaceClaim CAD 3D, or equivalent software models for structure
  • analysis.Experience in Excel, Mathcad, Mathematica, or e
  • quivalent.Strong knowledge of Lean Manufacturing, Six Sigma, and continuous improvem
  • ent tools.ITAR Requirements Apply - must be a U
  • S citizen.Relocation assistance


is offered

Salary : $120,000 - $140,000

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