Demo

Senior Engineer, Functional Safety

4000 Kennecott Utah Copper LLC
Salt Lake, UT Full Time
POSTED ON 6/3/2026
AVAILABLE BEFORE 6/16/2026
Senior Engineer, Functional Safety Join a global mining organization with an exceptional safety culture. Excellent opportunity for career development of technical expertise Permanent role based in Salt Lake City, Utah About the role We are looking for a Senior Engineer, Functional Safety to join the Process Safety team and Implement and monitor the application of Kennecott’s Functional Safety program and ensure our most critical controls are in place and functioning. The Functional Safety engineer will design and develop tools to implement the D7 Functional Safety standard and the Kennecott Functional Safety Management Plan. Reporting to the Process Safety Management Superintendent, your key responsibilities will include: Participate in and or facilitate Layers of Protection Analysis (LOPA) to aid in the Safety Integrity Level allocation of new safety instrumented functions. Lead the development of Safety Requirements Specifications with process safety engineers and technical process engineers for new or modified safety instrumented functions. Lead the development of safety instrumented function conceptual design to support process risk reduction per IEC 61511 requirements. Develop cause and effect diagrams for safety instrumented functions. Develop functional testing procedures and pass/fail criteria for new and modified safety instrumented functions per OEM and Safety Requirements Specifications. Conduct SIL verification activities for new and modified safety instrumented functions using ExSILentia or similar modeling tools. Lead and coordinate Functional Safety Assessments per the IEC 61508 Functional Safety Lifecycle, and develop actions plans with stakeholders to address any findings. Provide technical assistance and troubleshooting support to instrument and electrical maintenance execution teams for failed functional tests. Review functional test reports for quality and analysis of testing efficacy and frequency. Provide support to projects and engineering in the Project Safety Planning, conceptual/final design, SIL Verification, acceptance testing, and commissioning of new safety instrumented functions Adhere to all Rio Tinto health and safety standards, policies and procedures and report any safety hazards and risks to the appropriate channels About you To be successfully considered for this role, you will have: A Bachelor’s degree in electrical engineering, mechanical engineering, or chemical engineering. Minimum 5 years of experience working in a fixed plant and / or MEM environment preferred Ability to work collaboratively in small teams or independently and demonstrate adaptability Experience in implementing Functional Safety programs to meet the requirements of IEC 61508 and IEC 61511 Experience facilitating or participating in Hazard and Operability (HAZOP) and Layer of Protection (LOPA) studies Experience leading or participating in Functional Safety Assessments and development of Safety Requirement Specifications. Demonstrate understanding of budget preparation, asset criticality, cost drivers, asset risk, asset performance and asset life cycles Demonstrated knowledge of ExSILentia or equivalent functional safety software Preferred Qualifications: Certified Functional Safety Expert (CFSE) What we offer Here is just a glimpse of our industry leading rewards package: A safety-focused and inclusive working environment A competitive salary package with annual cash incentive awards (STIP) for eligible employees Career development & education assistance to further your ambitions Access to top tier family-friendly health and medical programs Excellent retirement plan including 6% defined company contribution Generous 401k matching program A comprehensive leave policy that covers all moments that matter in life (vacation/annual, paid parental leave, short term sick leave, paid holidays) Ongoing individual wellbeing support for you and your family for personal and professional matter Generous Rio Tinto employee share program Where you will be working Our Kennecott mine is a world-class, fully integrated copper mining operation, including a concentrator, smelter, and refinery, located just outside Salt Lake City, Utah, in the United States. We produce copper, precious metals including gold and silver, molybdenum, and sulfuric acid. Kennecott has been mining and processing minerals from the rich ore body of the Bingham Canyon Mine since 1903 and is one of the top producing mines in the world, comprising approximately 11 percent of U.S. annual copper production. About Rio Tinto Rio Tinto is a leading global mining and materials company. We operate in 35 countries where we produce iron ore, copper, aluminium, critical minerals, and other materials needed for the global energy transition and for people, communities, and nations to thrive. We have been mining for 150 years and operate with knowledge built up across generations and continents. Our purpose is finding better ways to provide the materials the world needs – striving for innovation and continuous improvement to produce materials with low emissions and to the right environmental, social and governance standards. But we can’t do it on our own, so we’re focused on creating partnerships to solve problems, create win-win situations and meet opportunities. Respect and Inclusion Rio Tinto is committed to equal employment opportunity. All qualified applicants will be considered without regard to race, color, sex, age, religion, national origin, disability, or any other characteristic protected by federal, state, or local law. We are committed to an inclusive environment where people feel safe, respected and valued. We want our people to feel that all voices are heard and that a variety of perspectives are not only welcome but are essential to our success. We treat all our people fairly and with dignity. Rio Tinto participates in E- Verify to confirm work authorization. Please visit http://www.ucis.gov/ for more information. A drive for innovation and continuous improvement is at the heart of our company's purpose: Finding better ways to provide the materials the world needs. Here, you’ll find a home for curious people who care about their work and colleagues, are courageous about finding better ways to do things, and are empowered to adapt quickly to solve problems and meet opportunities. We are committed to an inclusive environment where people feel comfortable to be themselves. We want our people to feel that all voices are heard, all cultures respected and that a variety of perspectives are not only welcome – they are essential to our success. We treat each other fairly and with dignity regardless of race, gender, nationality, ethnic origin, religion, age, sexual orientation or anything else that makes us different.

Salary.com Estimation for Senior Engineer, Functional Safety in Salt Lake, UT
$95,705 to $115,354
If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Senior Engineer, Functional Safety?

Sign up to receive alerts about other jobs on the Senior Engineer, Functional Safety career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$96,037 - $114,374
Income Estimation: 
$112,905 - $142,242
Income Estimation: 
$125,123 - $161,688
Income Estimation: 
$96,037 - $114,374
Income Estimation: 
$112,905 - $142,242
Income Estimation: 
$125,123 - $161,688
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at 4000 Kennecott Utah Copper LLC

  • 4000 Kennecott Utah Copper LLC Salt Lake, UT
  • Superintendent, Resource & Mine Geology Join an encouraging leadership group, committed to your growth and development Join a leading global company Join o... more
  • Just Posted

  • 4000 Kennecott Utah Copper LLC Salt Lake, UT
  • Be part of a safety‑driven and inclusive team, where your technical expertise and safety leadership are valued in a critical energy services role. Lifestyl... more
  • 2 Days Ago

  • 4000 Kennecott Utah Copper LLC Salt Lake, UT
  • Be part of a safety‑driven and inclusive team, where your electrical expertise is valued and supported in a well‑resourced operational environment. Balance... more
  • 2 Days Ago

  • 4000 Kennecott Utah Copper LLC Salt Lake, UT
  • Permanent, full-time employment with a leading global mining company at Kennecott Utah Copper, located just outside Salt Lake City, Utah Balanced work–life... more
  • 2 Days Ago


Not the job you're looking for? Here are some other Senior Engineer, Functional Safety jobs in the Salt Lake, UT area that may be a better fit.

  • PwC Salt Lake, UT
  • Specialty/Competency: Managed Services Industry/Sector: Not Applicable Time Type: Full time Travel Requirements: Up to 60% At PwC, our people in software a... more
  • 7 Days Ago

  • Southland Industries Inc. Mountain, UT
  • Position Summary Southland Industries is growing and we're looking for a new Senior Safety Coordinator to join our team! In this position, you'll be promot... more
  • 1 Month Ago

AI Assistant is available now!

Feel free to start your new journey!