Senior Cable Manufacturing Engineer

*YC Cable USA, Inc., is a dynamic, rapidly expanding international cable assembly manufacturer locate in Fremont CA, seeks the following:

Senior Cable Manufacturing Engineer

Job Summary

Responsible for leading engineering development, process optimization, and technical manufacturing support for custom cable assemblies, wire harnesses, RF cables, USB Type-C cables, over molded assemblies, and electromechanical interconnect products. This role will drive NPI introduction, process validation, tooling/fixture development, yield improvement, cost reduction, supplier qualification, and manufacturing automation while supporting both prototype and mass production programs.

Responsibilities:

. Prepare PPAP, IMDS, and other customer-required project documentation in accordance with product and compliance requirements.

. Plan, design, and implement production fixtures, tooling, and assembly aids to improve manufacturing efficiency, consistency, and output.

. Prepare, maintain, and record project-specific engineering documentation, process data, and manufacturing technical information.

. Develop and optimize SOP, work instructions, BOM review, routing, assembly process flow, and quality checkpoints.

. Optimize manufacturing methods for: wire cutting/stripping, crimping, soldering, braiding, shielding termination, ultrasonic welding, over molding, continuity/Hi-pot testing

. Design and validate tooling, fixtures, jigs, and semi-auto/auto production equipment.

. Support NPI builds from prototype to pilot run to MP.

. Solve daily production issues related to low yield and defects

. Strong knowledge of Lean Manufacturing methodologies, 8D problem solving, Fishbone/root cause analysis, and manufacturing data analysis.

. Mentor junior engineers and technicians.

. Provide technical training to production teams.

. Lead multiple engineering projects simultaneously.

. Conduct DFM review with customers and internal teams.

. Lead PFMEA, control plan, process capability study, IQ/OQ/PQ, and first article validation.

. Review drawing/specification/BOM and convert into manufacturable production process.

Other duties as assigned by Management

Requirements

. 5 to 8 years cable/wire harness manufacturing experience

. Expertise in cable assembly process development, connectors, over molding, braiding/termination, automation and IPC-620

. PFMEA / validation / DFM / process troubleshooting / Lean improvement / cross-functional leadership

. 5 to 8 Years of supporting tire 1 customers including automotive, defense, medical and semi-conductor industrial customers

· Minimum Associate degree (A.A.) or Bachelor’s degree in Engineering or related technical field.

· Good communication skills .

Benefits: 401K, Health, Dental, Vision, and Life insurance.

Job Type: Full-time

Pay: $90,000.00 - $96,000.00 per year

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Health insurance
• Life insurance
• Paid time off
• Vision insurance

Work Location: In person

Salary : $90,000 - $96,000