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Thermal Engineer

xMEMS
Santa Clara, CA Full Time
POSTED ON 12/30/2025
AVAILABLE BEFORE 2/25/2026

Thermal Engineer – µCooling at xMEMS Labs


📍 Santa Clara, CA | Full-time | On-site


About xMEMS Labs

Founded in 2018, xMEMS Labs is pioneering a new era in MEMS technology. Our solid-state Sycamore MEMS loudspeakers and µCooling “fan-on-a-chip” devices are redefining what’s possible in audio and thermal management for AI glasses, wearables, smartphones, SSDs, and beyond.

We’re growing our µCooling team and looking for a Thermal Engineer passionate about pushing the boundaries of thermal design in compact, high-performance consumer electronics.



What You’ll Do

  • Support for characterization and validation of simulation and model data for the µCooling air pump-on-a-chip across multiple product categories (AI glasses, smartphones, SSDs, XR, wearables, datacenter).
  • Characterize airflow, back pressure, and thermal resistance performance in system-level use cases.
  • Collaborate with system architects, electrical engineers, and packaging engineers to integrate µCooling into tight form factors.
  • Develop and execute thermal test protocols (steady-state, transient, and stress conditions) and analyze results to guide design improvements.
  • Work with customers to ensure µCooling devices meet system thermal requirements. Debug system integrations to ensure best performance.
  • Partner with product management and marketing to translate thermal performance into end-user value stories.



What We’re Looking For

  • B.S./M.S. in Mechanical Engineering, Thermal Engineering, or related field.
  • 3–7 years’ experience in thermal design and analysis for consumer electronics, semiconductors, or datacenter systems.
  • Strong knowledge of heat transfer, fluid dynamics, and thermodynamics.
  • Hands-on experience with thermal characterization and fixture building using 3D printing and machining.
  • Familiarity with CFD modeling, airflow characterization, and thermal measurement techniques using instruments and measurement tools.
  • Use of thermocouples, thermistors, heaters, and other fixtures to mockup in-house and customer designs.
  • Ability to thrive in a fast-paced startup environment and work cross-functionally.
  • Bonus: Experience with cooling of AI/Edge devices, compact fans, vapor chambers, or MEMS-based cooling.



Why Join Us?


At xMEMS, you’ll be part of a team creating industry-first solid-state technologies shaping the future of consumer electronics. This is your chance to take part in the next revolution in thermal management, delivering thinner, lighter, and higher-performing devices to millions of users worldwide.


What we offer:

  • Competitive pay
  • Bonus paid out quarterly
  • Wellness benefits and 401(K) retirement programs

Salary.com Estimation for Thermal Engineer in Santa Clara, CA
$127,273 to $152,700
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