Demo

Sr. Mechanical Engineer (Component/Assembly Design Ownership)

X-Bow Systems
Huntsville, AL Full Time
POSTED ON 3/12/2026
AVAILABLE BEFORE 1/28/2031

About Us: X-Bow Systems is a cutting-edge aerospace technology company focused on revolutionizing solid propellant propulsion systems for space exploration and defense applications. Our team of innovative engineers and scientists is committed to pushing the boundaries of what's possible in rocket propulsion. As we continue to expand our operations, we are seeking a talented and driven Sr. Mechanical Engineer to join our team.

About the Role: As a Sr. Mechanical Engineer, you will have a key role in supporting the design, analysis, COTS component specification, integration and testing of Launch Vehicle systems. Specifically, you will join a multi-disciplinary team responsible for all aspects of design, analysis, static test, and flight testing of sub-orbital Launch Vehicles. You'll know you're successful in this role when you've identified blockers, guided processes to address anomalies and performance shortfalls, verified requirements are satisfied and you've delivered on the agreed upon master schedule. To thrive in this role, you must have demonstrated success in mechanical design, thermal/stress analysis, and test with an aptitude for hands-on manufacturing and assembly of aerospace systems.

 

Responsibilities:

  • Design/Analysis/Manufacture and Test of components/assemblies essential to Solid Rocket Motor sub-orbital Launch Vehicles
  • Perform detailed structural analysis, including static, dynamic, and thermal analysis, to ensure system integrity and performance.
  • Conduct trade studies and optimization to balance performance, weight, and cost.
  • Collaborate with cross-functional teams, including propulsion, avionics, and systems engineering, to ensure seamless integration of mechanical systems.
  • Develop and maintain detailed design documentation, including CAD models, drawings, and analysis reports.
  • Support testing and validation activities, including structural testing and environmental qualification.
  • Occasional travel to support launch vehicle integration, test, and flight operations

 

Required Skills & Qualifications:

  • Bachelor's degree in Mechanical Engineering or a related field.
  • Minimum of 10 years of experience in mechanical design and analysis in the aerospace industry.
  • Proficiency in structural analysis tools (e.g., FEM software such as ANSYS, Abaqus, or NASTRAN).
  • Familiarity with GSFC-STD-7000 and SMC-S-016 standards
  • Strong understanding of materials and manufacturing processes, including composites and metals.
  • Experience with CAD software (e.g., SolidWorks, CATIA, or Creo) for design and modeling.
  • Excellent problem-solving skills and attention to detail.
  • Strong communication and collaboration skills, with the ability to work effectively in multidisciplinary teams.
  • Must be able to obtain and maintain a Secret clearance.
  • Must be a US Persons as defined by § 120.62 of the ITAR.

 

What We Offer:

- The chance to work on groundbreaking projects in the aerospace industry

- A collaborative and inclusive work environment with flexible and remote options

- Opportunities for career growth and development

- Competitive compensation and benefits

General Disclosure: X-Bow Launch Systems, Inc. is an Equal Opportunity Employer; employment with X-Bow Launch Systems, Inc. is based on merit, competence, and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Thank you for your interest in joining X-Bow Launch Systems, Inc., the space revolution on a solid foundation!

X-Bow Launch Systems, Inc. is an Equal Opportunity Employer; employment with X-Bow Launch Systems, Inc. is based on merit, competence, and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Thank you for your interest in joining X-Bow Launch Systems, Inc., the space revolution on a solid foundation.

Salary.com Estimation for Sr. Mechanical Engineer (Component/Assembly Design Ownership) in Huntsville, AL
$98,183 to $117,198
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