What are the responsibilities and job description for the Controls Engineer position at Wunderlich-Malec Engineering, Inc.?
Wunderlich-Malec Engineering (WM) is a 100% employee-owned ESOP and one of the largest and most well-established engineering companies in the United States. When you join WM, you become part of a company that is:
Essential Duties and Responsibilities All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
Our People
- 100% employee-owned with 40 years of industry history
- A Top 5 Systems Integrator Giant
- ENR Top 500 Firm
Essential Duties and Responsibilities All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
- Design and implement Rockwell control systems for complex oil and gas capital projects.
- Contribute and participate in developing and managing project schedules, budgets, and resources, ensuring on-time and within-budget project execution.
- Lead system architecture development and control strategies to enhance manufacturing efficiency.
- Utilize a class-based approach in overall design to maximize scalability and standardization across projects.
- Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems.
- Specify and procure instrumentation and hardware components.
- Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and others.
- Integrate 3rd party equipment and systems using protocols such as OPC UA, Ethernet/IP, and Modbus
- Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning.
- Design, plan, and specify system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions.
- Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance.
- Coordinate with clients, stakeholders, and regulatory bodies to ensure project success.
- Implement advanced automation and safety strategies, PHA, C Es, historian integration, and alarm management.
- Troubleshoot complex automation challenges and drive continuous improvements in system performance.
- Travel up to 50% for on-site support, commissioning, and client engagement.
- 5-10 years of hands-on experience with Rockwell Automation, Honeywell, Emerson DeltaV, and similar systems, focusing on system design and project execution
- Demonstrated experience with projects in the Oil and Gas market
- Strong experience in class-based configuration and design
- Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link)
- Understanding of industrial networking for communication between controllers, servers, and HMIs
- Experience in integrating electrical and process control systems
- Strong organizational and communication skills for cross-functional collaboration
- Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems
- Knowledge of server infrastructure and virtualization technologies for robust system deployment
- Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols
- Ability to plan, specify, and manage system licensing to optimize project implementation
- Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus
- Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field
- Minimum of 5-10 years in automation and control system engineering, with a strong focus in the oil and gas industry
- Office Work
- Office desk/cubicle environment
- Frequent use of computers, engineering tools, and industrial control systems
- Field Work - Physical Demands:
- Field work at gas processing pants. Assignments require use of FRC clothing, Safety Shoes and other PPE
- Occasional lifting, climbing, and working in production facilities during commissioning activities.
Our People
- Empowered Individuals – Employee-owned, we can hire the best and empower them to develop and deliver solutions
- Rewarded & Motivated – Investing in continuing education and world-class benefits keeps our staff motivated
- Positive Attitudes – Dedicated experts are committed in the long run and bring a positive, can-do attitude to your project
- Knowledgeable – Recognized industry experts reinforced with ongoing training remain knowledgeable on the latest industry trends and directions
- Job Descriptions are not exhaustive lists of all skills, responsibilities, or efforts associated with a job. They reflect principal job elements essential for performing the job and evaluating performance.
- Dental
- Vision
- Basic and Supplemental Life and AD&D
- Long Term Disability
- Voluntary Short Term Disability
- Healthcare & Dependent Care Flexible Spending Accounts
- Health Savings Account
- Paid Time Off (PTO)
- Paid Holidays
- Tuition Reimbursement
- Referral Bonus Program
- 401(k)/Profit Sharing
- 100% ESOP (Employee Stock Ownership Plan)
- Employee Assistance Program
- Will Preparation Resources
- Worldwide Travel Assistance
Salary : $95,000 - $110,000