Machining Engineer

The Machining Engineer is responsible for developing, implementing, and continuously improving CNC machining processes to ensure high levels of productivity, quality, safety, and cost efficiency. This role owns process design, CNC programming strategy, tooling and fixture concepts, and technical decision-making for CNC operations. The Machining Engineer works cross-functionally with Production, Quality, Product Engineering, Maintenance, Purchasing, and Suppliers to support new product introduction, process optimization, and capacity growth.

Main Responsibilities

CNC Process & Programming Ownership

• Develop, program and optimize CNC machining processes using CAM software (Solid CAM preferred).
• Create and maintain CNC programs, setup sheets, tooling lists, and machining documentation.
• Define machining strategies, cutting parameters, tooling concepts, and cycle time optimization.
• Lead troubleshooting of complex machining issues requiring process redesign or technical analysis.

Equipment, Tooling & Fixture Development

• Propose and support the design of CNC fixtures, special tooling, and work-holding solutions.
• Evaluate and develop new cutting tools, machines, and suppliers to improve performance and cost.
• Support capital equipment evaluations, specifications, and technical discussions with vendors.

New Product & Process Implementation

• Coordinate the technical implementation of new products, processes, or machining cells.
• Support production release activities in collaboration with Production, Quality, Product Engineering, and Safety.
• Define routings, operations, and standard work for CNC machining processes.
• Support first article validation, capability studies, and process sign-off.

Continuous Improvement & Performance Management

• Monitor CNC process KPIs related to productivity, quality, scrap, and tooling consumption.
• Develop and track process capability (Cp, Cpk) for critical machining operations.
• Apply Lean Manufacturing principles to reduce waste, improve flow, and standardize processes.
• Proactively identify opportunities for cost reduction and efficiency improvements.

Documentation, Standards & Compliance

• Develop and maintain procedures, work instructions, and records in compliance with ISO 9001.
• Ensure CNC processes comply with safety, quality, and company standards.
• Support audits and internal technical reviews as required.

Required Qualifications:

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or related field.
• 5 years of experience in CNC machining process engineering or CNC programming.
• Strong experience with CAM software (SolidCAM preferred; SolidWorks experience required).
• Advanced understanding of machining processes, tooling, materials, and GD&T.
• Proven ability to troubleshoot and redesign complex CNC machining processes.

Preferred Qualifications:

• Experience with Swiss-style CNC programming.
• Experience supporting new product introduction or process validation.
• Familiarity with Lean Manufacturing and Continuous Improvement methodologies.
• Experience in high-volume or precision manufacturing environments.