What are the responsibilities and job description for the Senior Control Engineer position at W3Global?
Senior Controls Engineer
Location: La Vergne, TN
Work Arrangement: Hybrid - Office and Customer Sites
Travel: 25-40%
Job Summary
We are seeking a Senior Controls Engineer to lead the design, development, programming, and implementation of custom industrial automation systems. This role offers end-to-end ownership of automation projects, from initial concept development and controls architecture through system integration, startup, and commissioning at customer facilities.
The ideal candidate will bring extensive experience in industrial controls, Allen-Bradley PLC programming, HMI development, and automation integration. This individual will also provide technical leadership, collaborate directly with customers, and mentor junior engineers to deliver reliable, efficient, and high-performing automation solutions.
Key Responsibilities
Lead the conceptual development of custom automation systems, balancing technical specifications, equipment layout, project costs, and delivery timelines.
Design and develop controls and software architectures integrating PLCs, HMIs, robotics, databases, and machine vision systems.
Develop, program, test, and troubleshoot PLC and HMI applications for industrial automation equipment.
Prepare and maintain project documentation, including functional specifications, electrical and pneumatic drawings, bills of materials (BOMs), and technical manuals.
Lead equipment startup, debugging, commissioning, and deployment in live production environments.
Design and implement functional safety systems in accordance with applicable OSHA requirements and industry standards.
Oversee electrical control panel builds, field wiring, and pneumatic and fluid systems.
Collaborate directly with customers to understand operational requirements, resolve technical challenges, and optimize overall equipment effectiveness (OEE).
Provide technical guidance, mentorship, and development support to junior controls engineers.
Ensure automation systems meet project specifications, quality expectations, and applicable electrical and industrial safety standards.
Required Qualifications
Bachelor's degree in Engineering, Mathematics, Physical Sciences, or a related technical discipline.
5 years of experience in industrial automation, controls engineering, or systems integration.
Advanced proficiency in Allen-Bradley PLC programming and HMI development.
Working knowledge of applicable industry standards and regulations, including OSHA, NFPA 79, NEC, UL 508A, and ANSI standards.
Experience with industrial robotics programming and/or machine vision systems.
Strong troubleshooting, analytical, and problem-solving skills.
Excellent communication and interpersonal skills, with the ability to lead technical discussions with customers and senior stakeholders.
Demonstrated ability to manage automation projects from initial design through startup and commissioning.
Work Environment and Travel
Hybrid work arrangement involving office-based engineering activities and customer-site visits.
Based in La Vergne, Tennessee.
Approximately 25-40% travel for system implementation, commissioning, troubleshooting, and startup support at customer facilities.
Location: La Vergne, TN
Work Arrangement: Hybrid - Office and Customer Sites
Travel: 25-40%
Job Summary
We are seeking a Senior Controls Engineer to lead the design, development, programming, and implementation of custom industrial automation systems. This role offers end-to-end ownership of automation projects, from initial concept development and controls architecture through system integration, startup, and commissioning at customer facilities.
The ideal candidate will bring extensive experience in industrial controls, Allen-Bradley PLC programming, HMI development, and automation integration. This individual will also provide technical leadership, collaborate directly with customers, and mentor junior engineers to deliver reliable, efficient, and high-performing automation solutions.
Key Responsibilities
Lead the conceptual development of custom automation systems, balancing technical specifications, equipment layout, project costs, and delivery timelines.
Design and develop controls and software architectures integrating PLCs, HMIs, robotics, databases, and machine vision systems.
Develop, program, test, and troubleshoot PLC and HMI applications for industrial automation equipment.
Prepare and maintain project documentation, including functional specifications, electrical and pneumatic drawings, bills of materials (BOMs), and technical manuals.
Lead equipment startup, debugging, commissioning, and deployment in live production environments.
Design and implement functional safety systems in accordance with applicable OSHA requirements and industry standards.
Oversee electrical control panel builds, field wiring, and pneumatic and fluid systems.
Collaborate directly with customers to understand operational requirements, resolve technical challenges, and optimize overall equipment effectiveness (OEE).
Provide technical guidance, mentorship, and development support to junior controls engineers.
Ensure automation systems meet project specifications, quality expectations, and applicable electrical and industrial safety standards.
Required Qualifications
Bachelor's degree in Engineering, Mathematics, Physical Sciences, or a related technical discipline.
5 years of experience in industrial automation, controls engineering, or systems integration.
Advanced proficiency in Allen-Bradley PLC programming and HMI development.
Working knowledge of applicable industry standards and regulations, including OSHA, NFPA 79, NEC, UL 508A, and ANSI standards.
Experience with industrial robotics programming and/or machine vision systems.
Strong troubleshooting, analytical, and problem-solving skills.
Excellent communication and interpersonal skills, with the ability to lead technical discussions with customers and senior stakeholders.
Demonstrated ability to manage automation projects from initial design through startup and commissioning.
Work Environment and Travel
Hybrid work arrangement involving office-based engineering activities and customer-site visits.
Based in La Vergne, Tennessee.
Approximately 25-40% travel for system implementation, commissioning, troubleshooting, and startup support at customer facilities.
Salary : $90,000 - $110,000