What are the responsibilities and job description for the Lead Operator position at W3Global?
Lead Operator - Jumbo Printer Slotter
Job Type
Full-time | In-person
Compensation
Competitive Pay Benefits
Overview
One of our clients is seeking an experienced Lead Operator for a 2 Color Jumbo Printer Slotter in a corrugated packaging manufacturing environment. This position is responsible for leading machine operations, ensuring high-quality box production, minimizing downtime, and overseeing safe and efficient production processes on jumbo-format corrugated converting equipment.
The ideal candidate will have strong experience with flexographic printing, slotting/scoring operations, machine setup, troubleshooting, and crew leadership within a corrugated manufacturing environment.
Key Responsibilities
Safety & Compliance
Flexographic Printing, Printer-Slotter Operation, Corrugated Manufacturing, Print Registration, Anilox Roll Management, Slotter Setup, Blade Changes, Scoring & Creasing, Preventive Maintenance, Machine Troubleshooting, Production Leadership, Quality Inspection
Preferred Qualifications
Job Type
Full-time | In-person
Compensation
Competitive Pay Benefits
Overview
One of our clients is seeking an experienced Lead Operator for a 2 Color Jumbo Printer Slotter in a corrugated packaging manufacturing environment. This position is responsible for leading machine operations, ensuring high-quality box production, minimizing downtime, and overseeing safe and efficient production processes on jumbo-format corrugated converting equipment.
The ideal candidate will have strong experience with flexographic printing, slotting/scoring operations, machine setup, troubleshooting, and crew leadership within a corrugated manufacturing environment.
Key Responsibilities
Safety & Compliance
- Follow all OSHA, plant safety, and Lock-Out/Tag-Out (LOTO) procedures
- Ensure proper PPE usage and maintain clean, organized work areas
- Monitor safe handling of jumbo corrugated sheets and machine operations
- Stop production immediately for unsafe conditions or quality concerns
- Participate in safety audits, incident investigations, and corrective actions
- Set up and operate jumbo printer slotter equipment efficiently
- Adjust feeder settings, side guides, feed rolls, and vacuum systems for accurate board feeding
- Mount and register flexographic print plates for accurate 2-color print alignment
- Manage ink systems, anilox rolls, doctor blades, and print quality controls
- Configure slotting, scoring, creasing, and trim sections according to job specifications
- Perform blade, anvil, crease head, and tooling adjustments/changeovers
- Conduct first-piece inspections and verify production quality before full production runs
- Monitor machine performance, print registration, slot accuracy, stacking quality, and throughput during production
- Lead efficient job changeovers while minimizing downtime and waste
- Perform routine preventive maintenance and cleaning procedures
- Ensure all boxes meet customer print and structural specifications
- Maintain accurate print registration, slot positioning, score quality, and trim accuracy
- Inspect corrugated materials for defects prior to production
- Conduct in-process quality inspections throughout production runs
- Track and report production metrics including uptime, waste, rejects, and throughput
- Troubleshoot and resolve print defects, feed issues, slotting problems, and stacker jams
- Lead and support machine crew members during daily operations
- Assign responsibilities and adjust crew workflow as needed
- Train team members on machine operation, safety, setup, print registration, and quality procedures
- Provide shift handoff communication regarding machine status, priorities, and maintenance concerns
- Support continuous improvement and operational efficiency initiatives
- High school diploma or equivalent required
- 3-5 years of corrugated converting equipment experience
- Minimum 2 years operating a printer-slotter or flexographic press in corrugated manufacturing
- Experience with:
- Flexographic printing
- Print plate mounting & registration
- Anilox roll & ink system management
- Slotter head setup
- Blade/anvil changes
- Scoring & creasing adjustments
- Machine troubleshooting
- Knowledge of corrugated board grades and flute types
- Ability to read job tickets, production specifications, and work orders
- Strong mechanical aptitude and leadership skills
- Ability to work overtime, weekends, and assigned shifts as needed
Flexographic Printing, Printer-Slotter Operation, Corrugated Manufacturing, Print Registration, Anilox Roll Management, Slotter Setup, Blade Changes, Scoring & Creasing, Preventive Maintenance, Machine Troubleshooting, Production Leadership, Quality Inspection
Preferred Qualifications
- Technical or vocational training in manufacturing, packaging, or printing
- Experience leading production crews in a manufacturing environment
- Knowledge of production reporting and downtime tracking systems
- Continuous improvement or kaizen experience preferred
- Ability to stand for extended periods
- Ability to lift up to 50 lbs
- Comfortable working in a manufacturing environment with noise, dust, ink, and moving equipment
- 401(k)
- Health Insurance
- Dental Insurance
- Vision Insurance
- Health Savings Account (HSA)
- Life Insurance
- Paid Time Off (PTO)
Salary : $18 - $24