What are the responsibilities and job description for the Simulation Test Engineer position at VOLTO Consulting?
Role: Virtual Commissioning, Emulation & Simulation Test Engineer
Location: Warren, MI 48092
Duration: 12 Months
100%On-Site
Must Have Skills
Strong understanding and hands-on experience in virtual commissioning, emulation, simulation, production behavior validation, Emulate3D, PLC emulation, and virtual I/O
Experience with SIL/HIL validation and HMI testing for controls, automation sequences, simulated equipment, and process states
Experience developing simulation test automation, reusable scripts, regression suites, and normal, boundary, negative, and abnormal-condition test cases with fault injection
Strong test analysis, debugging, troubleshooting, defect documentation, root-cause analysis, corrective-action verification, and validation-reporting skills
Effective communication and collaboration across controls, automation, software, manufacturing, engineering, IT, plant, supplier, and business teams
Roles & Responsibilities
Configure Emulate3D virtual commissioning environments and integrate PLC emulation and virtual I/O to validate production behavior
Create and maintain simulation test automation, reusable test scripts, regression suites, test data, and execution workflows
Develop and execute normal, boundary, negative, and abnormal-condition test cases for virtual systems, including fault- injection scenarios
Perform SIL/HIL validation and HMI testing for controls, automation sequences, simulated equipment states, alarms, and system interfaces
Analyze test results, investigate failures, document defects, support root-cause analysis, and verify corrective actions through retesting
Prepare validation reports with test evidence, coverage, deviations, open issues, and commissioning or release-readiness recommendations
Collaborate with controls, automation, software, manufacturing, engineering, IT, plant, supplier, and business teams
Drive continuous improvement in model fidelity, test coverage, automation efficiency, validation quality, and deployment outcomes
Managerial Skills
Strong analytical, debugging, troubleshooting, and problem-solving skills
Effective communication, cross-functional collaboration, and stakeholder management
Strong documentation, delivery coordination, corrective-action follow-through, and continuous-improvement mindset
Key Words to search in Resume
Emulate3D, Virtual Commissioning, Emulation, Simulation, PLC Emulation, Virtual I/O, SIL/HIL, HMI Testing, Simulation Test Automation, Regression Testing, Fault Injection, Validation Reporting, Controls Integration, HMI/SCADA, Python, Version Control, Continuous Integration, CAD/3D Models, Robotics, Digital Twin, OT Cybersecurity, Manufacturing Engineering
Location: Warren, MI 48092
Duration: 12 Months
100%On-Site
Must Have Skills
Strong understanding and hands-on experience in virtual commissioning, emulation, simulation, production behavior validation, Emulate3D, PLC emulation, and virtual I/O
Experience with SIL/HIL validation and HMI testing for controls, automation sequences, simulated equipment, and process states
Experience developing simulation test automation, reusable scripts, regression suites, and normal, boundary, negative, and abnormal-condition test cases with fault injection
Strong test analysis, debugging, troubleshooting, defect documentation, root-cause analysis, corrective-action verification, and validation-reporting skills
Effective communication and collaboration across controls, automation, software, manufacturing, engineering, IT, plant, supplier, and business teams
Roles & Responsibilities
Configure Emulate3D virtual commissioning environments and integrate PLC emulation and virtual I/O to validate production behavior
Create and maintain simulation test automation, reusable test scripts, regression suites, test data, and execution workflows
Develop and execute normal, boundary, negative, and abnormal-condition test cases for virtual systems, including fault- injection scenarios
Perform SIL/HIL validation and HMI testing for controls, automation sequences, simulated equipment states, alarms, and system interfaces
Analyze test results, investigate failures, document defects, support root-cause analysis, and verify corrective actions through retesting
Prepare validation reports with test evidence, coverage, deviations, open issues, and commissioning or release-readiness recommendations
Collaborate with controls, automation, software, manufacturing, engineering, IT, plant, supplier, and business teams
Drive continuous improvement in model fidelity, test coverage, automation efficiency, validation quality, and deployment outcomes
Managerial Skills
Strong analytical, debugging, troubleshooting, and problem-solving skills
Effective communication, cross-functional collaboration, and stakeholder management
Strong documentation, delivery coordination, corrective-action follow-through, and continuous-improvement mindset
Key Words to search in Resume
Emulate3D, Virtual Commissioning, Emulation, Simulation, PLC Emulation, Virtual I/O, SIL/HIL, HMI Testing, Simulation Test Automation, Regression Testing, Fault Injection, Validation Reporting, Controls Integration, HMI/SCADA, Python, Version Control, Continuous Integration, CAD/3D Models, Robotics, Digital Twin, OT Cybersecurity, Manufacturing Engineering
Salary : $40 - $50