Demo

Senior Process Engineer - Combustion

Vallourec - North America
Youngstown, OH Full Time
POSTED ON 5/1/2026
AVAILABLE BEFORE 5/30/2026
Drive Innovation. Improve Quality. Lead Impactful Change.

At Vallourec, we’re shaping the future of steel through advanced technology, operational excellence, and an uncompromising commitment to safety. We’re seeking a Sr. Process Engineer – Combustion to lead heat treat process engineering across multiple locations and play a critical role in improving product quality, furnace performance, and CO₂ reduction.

Your Role at a Glance

As a senior technical leader within our Operations Technology team, you will:

  • Lead and develop a multi-site team of Heat Treat process engineers (Youngstown, Houston, Muskogee).
  • Own the technical performance of all furnaces, ensuring robust, safe, and consistent operation.
  • Improve product quality, process control, and cost performance through data-driven process optimization.
  • Reduce process variation by maintaining and improving standard procedures and training engineers and operators.
  • Lead continuous improvement initiatives, quality loops, and root-cause problem-solving efforts.
  • Apply Manufacturing Process Control (MPC), Six Sigma, SPC, DOE, FMEA, and capability analysis to resolve quality and production issues.
  • Identify, develop, and implement capital projects aligned with Vallourec’s long-term strategy.
  • Lead and support R&D collaboration, benchmarking, and trials of new technologies, processes, and materials.
  • Build and track KPIs, report performance, and drive corrective actions.
  • Champion safe furnace operation with a strong focus on sustainability and CO₂ emission reduction.
  • Communicate effectively across departments, sites, and organizational levels.

What Sets You Apart

We’re looking for a technical leader who brings both expertise and influence:

  • Bachelor’s degree in mechanical engineering or metallurgical engineering/Materials Science (required).
  • 5 years of experience in the pipe, steel, or related manufacturing industry.
  • Advanced degree (M.S. or Ph.D.) preferred.
  • Strong background in process control, lean manufacturing, and statistical problem-solving.
  • Proven leadership experience guiding engineers and driving cross-functional initiatives.
  • Demonstrated success leading capital projects and process improvement programs.
  • Ability to independently manage complex initiatives in a multi-site environment.
  • Ideal experience with furnaces, burners, and refractory systems.

What Powers Your Performance

Success in this role is driven by leadership, ownership, and adaptability. We value professionals who:

  • Prioritize safety and operational discipline
  • Communicate clearly and collaborate across teams
  • Embrace change and continuous improvement
  • Apply structured, analytical problem-solving
  • Take accountability and pride in performance
  • Demonstrate reliability, initiative, and attention to detail
  • Develop others through coaching and technical leadership

How We Support Your Success

At Vallourec, your expertise fuels real impact — and we’re invested in your growth. We offer:

  • Competitive Medical, Dental, and Vision coverage
  • Company-paid Life Insurance and Short/Long-Term Disability
  • 401(k) with 4.5% company match and no vesting period
  • Paid Parental Leave for birthing and non-birthing parents
  • 10 paid holidays plus 1 floating holiday
  • Paid vacation time
  • Performance-based bonus program
  • Tuition reimbursement and professional development support

Safety isn’t just a priority — it’s our promise. Every decision, every process, and every project is guided by a commitment to protecting our people and continuously raising the bar.

Salary.com Estimation for Senior Process Engineer - Combustion in Youngstown, OH
$94,252 to $109,362
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