What are the responsibilities and job description for the Wet Process Operator position at VALLEY MILK LLC?
Job Responsibilities:
We are looking for a dedicated and skilled Wet Process Operator to join our team in a fast-paced dairy manufacturing plant. As a Wet Process Operator, you will be responsible for operating and managing various systems used to produce high-quality dairy products. This includes managing the processing of raw milk, blending ingredients, pasteurization, homogenization, and ensuring that all processes meet quality, safety, and regulatory standards.
Key Responsibilities:
- Operate Wet Processing Equipment:
- Manage and operate HMI systems to monitor the processing equipment such as pasteurizers, homogenizers, and separators to produce milk-based products.
- Adjust and monitor operational settings (temperature, pressure, flow rate) to ensure efficient and accurate production specifications.
- Ensure Product Quality & Consistency:
- Monitor production parameters and conduct quality control checks to ensure all products meet the required specifications (e.g., fat content, protein levels, viscosity).
- Perform routine tests (e.g., sensory, pH, and microbiological testing) to verify that dairy products are safe for consumption.
- Maintain Hygiene & Sanitation:
- Follow strict sanitation and GMP procedures to ensure cleanliness of all equipment, work areas, and production lines to maintain food safety standards.
- Regularly CIP and sanitize production equipment, tanks, and pipes according to scheduled routines and hygiene guidelines (e.g., CIP – Clean-In-Place systems).
- Troubleshooting & Maintenance:
- Identify and troubleshoot issues with wet process systems, making adjustments or notifying maintenance teams to resolve mechanical or operational issues quickly.
- Perform basic preventive maintenance checks on equipment and notify maintenance personnel of any defects or required repairs.
- Record Keeping & Documentation:
- Accurately document production data, including processing parameters, quality results, and machine performance.
- Ensure compliance with all safety, quality, and regulatory documentation (e.g., HACCP, GMP, SOPs).
- Collaborative Teamwork:
- Work closely with other operators, production teams, and quality control staff to ensure smooth production flow and troubleshoot operational challenges.
- Provide support to training programs for new operators and assist in on-the-job skill development.
- Adhere to Safety & Regulatory Standards:
- Ensure compliance with company health and safety policies and local regulations (e.g., OSHA, FDA, USDA).
- Wear personal protective equipment (PPE) as required and report any safety hazards or equipment malfunctions immediately.
- Continuous Improvement:
- Contribute ideas for improving the wet processing operations, focusing on efficiency, quality, and safety improvements.
- Participate in regular audits and inspections, offering input to improve plant processes.
Qualifications & Skills:
- Education:
- High school diploma or equivalent preferred; technical certification in food science, dairy processing, or related fields is preferred.
- Experience:
- At least 1–3 years of experience in a dairy or food manufacturing environment, with a focus on wet processing operations.
- Experience in operating and maintaining dairy processing equipment (pasteurizers, homogenizers, etc.) is highly desirable.
- Technical Skills:
- Basic understanding of dairy production processes, including pasteurization, homogenization, and filtration.
- Proficient in equipment operation, monitoring, and routine maintenance.
- Knowledge of food safety regulations (HACCP, GMP, and FDA guidelines) is preferred.
- Soft Skills:
- Attention to detail and high standards of cleanliness and product quality.
- Strong problem-solving skills and ability to troubleshoot processing issues effectively.
- Excellent communication skills and the ability to work well in a team environment.
Physical Requirements:
- Ability to lift up to 50 pounds occasionally and stand for extended periods of time.
- Ability to work in a warm, noisy, and wet manufacturing environment.
- Comfort with repetitive tasks and physically demanding work.
Working Conditions:
- Fast-paced manufacturing environment with exposure to dairy products, machinery, and wet conditions.
- Rotational shifts, including nights, weekends, and holidays, are required to meet production demands.
- Must wear personal protective equipment (PPE) such as gloves, safety glasses, ear protection, and appropriate footwear when required.
Benefits:
- Competitive hourly rate and overtime opportunities.
- Health, dental, and vision insurance.
- Paid time off (PTO), sick leave, and holiday pay.
Required Skills and Qualifications:
High School Diploma/GED required. Prior food manufacturing experience preferred.
Proficient in basic math and reading comprehension. Effectively communicate across team environment.
Must hold a State Pasteurizers license or obtain one within 90 days of filling the position.
If you are a self-motivated, safety-conscious individual with a passion for dairy production, we encourage you to apply and become part of our growing team!
Salary : $23 - $29