What are the responsibilities and job description for the MFG & PROCESS DVL ENGINEER II position at Tyco Electronics?
4/29/26
At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.
Job Description:
Job Overview
The Senior Injection Molding Process Engineer is responsible for leading the development, optimization, and sustainment of injection molding processes to ensure world class safety, quality, delivery, and cost performance. This role serves as a technical authority for molding operations, providing advanced troubleshooting, mentoring junior engineers and technicians, and driving continuous improvement through scientific molding principles, data analytics, and cross functional collaboration.
Job Requirements
Technical & Process Leadership
Lead the development, validation, and optimization of injection molding processes using scientific molding methodologies (cavity pressure analysis, process windows).
Establish and maintain robust, capable, and repeatable molding processes that meet or exceed quality, safety, and efficiency requirements.
Serve as the technical escalation point for complex molding issues (e.g., short shots, flash, warp, sinks, burns, dimensional instability).
Define and approve mold and press setup standards, processing documentation, and control plans.
Tooling, Materials & Equipment
Partner with tooling engineers and mold builders to define requirements, gate and runner design, venting, cooling, steel selection, and wear surfaces.
Specify and optimize resins, regrind strategies, additives, and colorants based on performance, cost, and regulatory requirements.
Lead commissioning and qualification of new molds, auxiliary equipment, and molding machines (electric presses).
Drive preventative maintenance strategies for molds and processing equipment to improve uptime and longevity.
New Product Introduction (NPI)
Lead molding activities during new tool launches, including process development.
Collaborate cross functionally with Product Engineering, Quality, Maintenance, Supply Chain, and Operations to ensure flawless launches.
Conduct risk assessments (PFMEA, control plans) and ensure mitigation actions are implemented and verified.
Continuous Improvement & Metrics
Drive scrap reduction, cycle time optimization, OEE improvement, and cost of conversion reduction initiatives.
Utilize data analytics, SPC, and process monitoring to identify trends and proactively prevent defects.
Champion Lean, Six Sigma, and structured problem solving methodologies (A3, 8D, DMAIC).
Support sustainability initiatives, including material utilization, energy efficiency, and waste reduction.
Leadership & Mentorship
Act as a technical mentor for process engineers, technicians, and operators.
Develop training content and deliver hands on coaching in scientific molding and best practices.
Influence without authority and effectively communicate complex technical information to leadership and stakeholders
What your background should look like
7-10 years of progressive experience in injection molding process engineering
Proven experience leading complex troubleshooting and high volume manufacturing operations.
Core Technical Skills (Senior Level)
Expert knowledge of scientific molding principles and process characterization.
Advanced understanding of:
Polymer behavior (amorphous vs. semi crystalline)
Rheology, shear, cooling, and crystallization
Mold filling, packing, and cooling dynamics
Proficiency with process monitoring tools (cavity pressure, temperature sensing, SPC systems).
Strong capability in DOE and statistical analysis for process optimization and root cause analysis.
Experience with multi cavity, hot runner, family tools, and high precision/critical tolerance molding.
Familiarity with automation, robotics, vision systems, and downstream assembly processes.
Systems & Compliance
Working knowledge of quality systems (ISO 9001, IATF 16949, ISO 13485, or equivalent).
Experience supporting PPAP, validation protocols, and audit readiness.
Ability to create and maintain technical documentation, work instructions, and standard operating procedures.
Preferred Qualifications
Bachelors degree in Engineering or Plastics Engineering.
Industry certifications (e.g., RJG Master Molder, Paulson, Six Sigma Green/Black Belt).
Experience with regulated industries (medical, automotive, aerospace).
Exposure to global manufacturing environments and supplier development
Competencies
Values: Integrity, Accountability, Inclusion, Innovation, Teamwork
ABOUT TE CONNECTIVITY
TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.
Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).
COMPENSATION
Competitive base salary commensurate with experience: $82,000 - $123,000 (subject to change dependent on physical location)
Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
Total Compensation = Base Salary Incentive(s) Benefits
BENEFITS
A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
EOE, Including Disability/Vets
IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD
TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.
Job Locations:
509 AIRPARK DR
TULLAHOMA, Tennessee 37388
United States
Posting City: TULLAHOMA
Job Country: United States
Travel Required: Less than 10%
Requisition ID: 151102
Workplace Type: Onsite
External Careers Page:
At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.
Job Description:
Job Overview
The Senior Injection Molding Process Engineer is responsible for leading the development, optimization, and sustainment of injection molding processes to ensure world class safety, quality, delivery, and cost performance. This role serves as a technical authority for molding operations, providing advanced troubleshooting, mentoring junior engineers and technicians, and driving continuous improvement through scientific molding principles, data analytics, and cross functional collaboration.
Job Requirements
Technical & Process Leadership
Lead the development, validation, and optimization of injection molding processes using scientific molding methodologies (cavity pressure analysis, process windows).
Establish and maintain robust, capable, and repeatable molding processes that meet or exceed quality, safety, and efficiency requirements.
Serve as the technical escalation point for complex molding issues (e.g., short shots, flash, warp, sinks, burns, dimensional instability).
Define and approve mold and press setup standards, processing documentation, and control plans.
Tooling, Materials & Equipment
Partner with tooling engineers and mold builders to define requirements, gate and runner design, venting, cooling, steel selection, and wear surfaces.
Specify and optimize resins, regrind strategies, additives, and colorants based on performance, cost, and regulatory requirements.
Lead commissioning and qualification of new molds, auxiliary equipment, and molding machines (electric presses).
Drive preventative maintenance strategies for molds and processing equipment to improve uptime and longevity.
New Product Introduction (NPI)
Lead molding activities during new tool launches, including process development.
Collaborate cross functionally with Product Engineering, Quality, Maintenance, Supply Chain, and Operations to ensure flawless launches.
Conduct risk assessments (PFMEA, control plans) and ensure mitigation actions are implemented and verified.
Continuous Improvement & Metrics
Drive scrap reduction, cycle time optimization, OEE improvement, and cost of conversion reduction initiatives.
Utilize data analytics, SPC, and process monitoring to identify trends and proactively prevent defects.
Champion Lean, Six Sigma, and structured problem solving methodologies (A3, 8D, DMAIC).
Support sustainability initiatives, including material utilization, energy efficiency, and waste reduction.
Leadership & Mentorship
Act as a technical mentor for process engineers, technicians, and operators.
Develop training content and deliver hands on coaching in scientific molding and best practices.
Influence without authority and effectively communicate complex technical information to leadership and stakeholders
What your background should look like
7-10 years of progressive experience in injection molding process engineering
Proven experience leading complex troubleshooting and high volume manufacturing operations.
Core Technical Skills (Senior Level)
Expert knowledge of scientific molding principles and process characterization.
Advanced understanding of:
Polymer behavior (amorphous vs. semi crystalline)
Rheology, shear, cooling, and crystallization
Mold filling, packing, and cooling dynamics
Proficiency with process monitoring tools (cavity pressure, temperature sensing, SPC systems).
Strong capability in DOE and statistical analysis for process optimization and root cause analysis.
Experience with multi cavity, hot runner, family tools, and high precision/critical tolerance molding.
Familiarity with automation, robotics, vision systems, and downstream assembly processes.
Systems & Compliance
Working knowledge of quality systems (ISO 9001, IATF 16949, ISO 13485, or equivalent).
Experience supporting PPAP, validation protocols, and audit readiness.
Ability to create and maintain technical documentation, work instructions, and standard operating procedures.
Preferred Qualifications
Bachelors degree in Engineering or Plastics Engineering.
Industry certifications (e.g., RJG Master Molder, Paulson, Six Sigma Green/Black Belt).
Experience with regulated industries (medical, automotive, aerospace).
Exposure to global manufacturing environments and supplier development
Competencies
Values: Integrity, Accountability, Inclusion, Innovation, Teamwork
ABOUT TE CONNECTIVITY
TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.
Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).
COMPENSATION
Competitive base salary commensurate with experience: $82,000 - $123,000 (subject to change dependent on physical location)
Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
Total Compensation = Base Salary Incentive(s) Benefits
BENEFITS
A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
EOE, Including Disability/Vets
IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD
TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.
Job Locations:
509 AIRPARK DR
TULLAHOMA, Tennessee 37388
United States
Posting City: TULLAHOMA
Job Country: United States
Travel Required: Less than 10%
Requisition ID: 151102
Workplace Type: Onsite
External Careers Page:
Salary : $82,000 - $123,000