What are the responsibilities and job description for the Controls Engineer position at Troy Design Manufacturing Company?
PRIMARY PURPOSE:
- Provide in-house technical capability to design, build, and troubleshoot automated manufacturing equipment and robot cells.
- Provide subject matter expertise in controls and automation systems to suppo1t manufacturing business needs (stamping and assembly)
MAJOR DUTIES AND RESPONSIBILITIES:
- Troubleshoot PLC, robot, and other automation problems
- Participate in the design and build of automation cells and electrical
- Electrical drawings in AutoCAD
- Electrical cabinet buildup and wiring
- Automation cell buildup
- Robot setup, dress-out, testing, and commissioning
- Debug and startup
- Develop BOMs and source required components for integration projects
- Supervise outside contractors working on automation projects for TOM
- New equipment specification and buyoff
- Reprogram automation for engineering changes and improvements
- Coordinate automation campaigns
- Manage backups of automation programs
- Support training of facilities team personnel with troubleshooting controls and performing repairs or upgrades of automated systems
- Develop operating procedures and equipment standards for automation and related electrical systems
- Support manufacturing engineering activities to improve cycle times, improve quality, meet uptime objectives, and implement preventive maintenance programs
- Successful candidate should be able to demonstrate leadership behaviors combined with outstanding interpersonal, teambuilding, and customer oriented
- Self Starter - works well under minimal supervision. Able to independently troubleshoot equipment and continuously evaluate equipment for improvement for quality and delivery
- Ability to read electrical drawings and equipment manuals for design and troubleshooting purposes
- Sound working knowledge of MS Excel, Word, Power Point, and
- Ability to identity ·root-cause' and initiate effective corrective actions relative to sheet metal stamping and assemblies
- Capable of interpreting engineering standards and applications
QUALIFICATIONS:
MINIMUM REQUIRED:
- High School Diploma
- 3 years of experience in the following:
- Allen Bradley Compact/ Control/ Guard Logix PLCs
- Allen Bradley Panel View
- ABB and Fanuc robots
- Weld timers, SPR, laser, and other joining process controllers
- Communications protocols: Ethernet/IP, ControlNet, Devicenet
- PC setup - software and hardware configuration
- Microsoft Office Suite
- Effective verbal and written communication
PREFERRED:
- Bachelor's Degree in Electrical Engineering
- Bachelor's Degree in Mechanical Engineering (or similar degree) with prior controls and electrical work background
- Prior experience in a similar capacity with Automotive OEM/Supplier in an automotive stamping and assembly
- AMR/AGVs, Cobots, and Vision Systems
- Experience designing, building, and wiring industrial controls cabinets
- Stamping press line automation experience preferred - FOL de-stacking, washer/oiler, centering systems, inter-press, and EOL conveyor system
- Familiarity with stamping and robotic weld processes
- Knowledge of engineering and manufacturing processes, practices and principles
- Software: AutoCAD, Autodesk Inventor, and experience working with 30 CAD models
- Experience with Visual Basic, Visual C , or other programming languages
- Strong communication skills
- Demonstrated ability to work in a team oriented environment
- Any previous supervisory experience
Environment & Physical Demands
- Standard Office
- Production Area with Machinery
- Exposure to loud noises
- Stand, walk, sit, use hands, reach & grasp, climb, stoop, kneel, crouch, climb, talk & vision, lift up to 30lbs