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Process Engineer

Total Plastic Solutions
Lynchburg, VA Full Time
POSTED ON 12/31/2025
AVAILABLE BEFORE 1/29/2026
Company Description

Total Plastic Solutions (TPS), a family-owned enterprise established in 1997 as Tessy Plastics, is a global contract manufacturer with a focus on high-quality and cost-effective solutions. Located in the Blue Ridge Mountains of Lynchburg, VA, TPS operates a 122,500 square-foot, air-conditioned manufacturing facility equipped with cutting-edge injection molding equipment ranging from 40 to 720 tons. Specializing in industries such as medical, aerospace, consumer products, automotive, and military, TPS provides comprehensive services, including product development, global supply chain management, and cleanroom manufacturing. The company is committed to high standards, being FDA registered, GMP compliant, ISO 13485 and ISO 9001 certified, UL approved, and ITAR compliant.

Role Description

This is a full-time on-site role for a Process Engineer at our Lynchburg, VA facility. The Process Engineer will be responsible for designing and optimizing manufacturing processes to ensure efficiency and quality. Key tasks include monitoring and controlling process performance, supporting engineering initiatives, troubleshooting production issues, analyzing data to implement process improvements, and collaborating with cross-functional teams to achieve operational goals. The Process Engineer will play an active role in driving innovation and ensuring regulatory compliance in all practices.

Qualifications

  • Experience in Process Design and Process Engineering to develop and implement efficient workflows
  • Proficiency in Process Control principles and methodologies
  • Strong Analytical Skills to evaluate production data and identify improvement opportunities
  • Background in Chemical Engineering or a similar engineering discipline
  • Excellent problem-solving abilities and attention to detail
  • Strong communication and collaboration skills to work within cross-disciplinary teams
  • Knowledge of industry standards and compliance requirements (ISO 13485, FDA, GMP, etc.)
  • Proficiency in technical software tools and an understanding of scientific molding principles is a plus
  • Bachelor’s degree in Engineering or related field

Salary.com Estimation for Process Engineer in Lynchburg, VA
$76,504 to $88,850
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