2nd Shift Die Cast Operator

Job Title: Aluminum Die Casting (HPDC) Machine Operator

Job Summary

The Aluminum Die Casting (High Pressure Die Casting – HPDC) Machine Operator is responsible for the safe and efficient operation of die casting machines used to produce aluminum components. This role involves performing thorough pre- and post-shift inspections, operating machinery according to established procedures, ensuring product quality, and maintaining a safe working environment in a high-temperature, industrial setting.

Key Responsibilities

1. Pre-Shift Machine Inspection

Before starting production, the operator must perform a comprehensive inspection to ensure the machine and surrounding area are safe and ready for operation:

• Inspect die casting machine for visible damage, leaks (hydraulic oil, water, air), or abnormal wear
• Verify all guards, interlocks, and safety devices are in place and functioning
• Check die condition (cracks, buildup, alignment issues)
• Confirm proper lubrication levels and that automatic lubrication systems are functioning
• Inspect shot sleeve, plunger tip, and ladle system for wear or obstruction
• Ensure cooling lines are connected and functioning properly
• Confirm correct die temperature settings and preheating requirements
• Check that emergency stop buttons and control panels are operational
• Ensure work area is clean, free of obstructions, and not slippery
• Review production schedule, work instructions, and quality specifications

1. Machine Operation

Operate HPDC equipment in a safe and controlled manner to meet production targets:

• Start up, monitor, and shut down die casting machines according to standard operating procedures
• Load molten aluminum into the machine using automated or manual ladling systems
• Set and adjust machine parameters (pressure, cycle time, temperature, injection speed) within approved limits
• Monitor machine cycles for consistency and detect abnormalities (e.g., short shots, flashing, porosity)
• Respond quickly to alarms, malfunctions, or process deviations
• Perform minor troubleshooting and adjustments; escalate issues when necessary
• Maintain proper documentation of production output, downtime, and issues

1. Part Inspection & Quality Control

Ensure all produced parts meet required specifications and quality standards:

• Perform visual and dimensional inspections of cast parts
• Identify common defects such as cracks, porosity, cold shuts, misruns, and excess flash
• Use measuring tools (calipers, gauges) to verify part dimensions
• Follow control plans, inspection checklists, and sampling frequencies
• Segregate non-conforming parts and report quality issues immediately
• Maintain traceability of parts and production batches
• Work closely with quality and engineering teams to resolve defects

1. Post-Shift Responsibilities

At the end of the shift, ensure proper shutdown and handoff:

• Safely shut down machine or prepare for next shift operation
• Clean machine surfaces, remove excess aluminum, and clear debris
• Inspect die and tooling for wear or damage and report findings
• Document machine performance, issues encountered, and maintenance needs
• Ensure work area is clean, organized, and safe for incoming shift
• Communicate key information to next operator (shift handoff notes)

Safety Responsibilities

Working in aluminum die casting involves significant hazards. Operators must strictly follow all safety protocols:

• Work safely around high-temperature molten aluminum, which can cause severe burns
• Wear required PPE: heat-resistant gloves, face shield, safety glasses, steel-toe boots, flame-resistant clothing, and hearing protection
• Be aware of slip hazards from oils, lubricants, and metal debris
• Avoid contact with moving machine parts (platens, injection systems, robotic arms)
• Follow lockout/tagout procedures during maintenance or when clearing jams
• Maintain safe distances and awareness during machine cycling
• Report unsafe conditions immediately
• Follow ergonomic best practices when handling parts and materials

Working Conditions

• High-temperature environment with exposure to molten metal
• Noisy industrial setting requiring hearing protection
• Physically demanding: standing for long periods, lifting, and repetitive motions
• Exposure to dust, oil mist, and industrial odors
• Fast-paced production environment with shift work
• We will provide all proper PPE (Personal Protective Equipment)

Qualifications

• High school diploma or equivalent required
• Previous experience in die casting, foundry, or manufacturing (preferred) however not necessary; we will train you on the job.
• Ability to read work instructions, blueprints, and quality standards
• Basic mechanical aptitude and troubleshooting skills
• Familiarity with measuring instruments (calipers, micrometers)
• Strong attention to detail and commitment to safety

Preferred Skills

• Experience with high pressure die casting (HPDC) machines
• Knowledge of aluminum casting defects and prevention
• Understanding of process parameters and machine controls
• Forklift or crane operation experience (if applicable)

Salary : $17