Demo

Sr. Process Joining Engineer

Tesla
Austin, TX Full Time
POSTED ON 6/10/2026
AVAILABLE BEFORE 8/10/2026
What to Expect

Tesla is seeking a highly motivated Senior Process Joining Engineer for our Body-in-White Shop. The engineer is responsible for developing, sustaining, and optimizing joining equipment and production processes. The engineer needs to understand how the team’s joining processes impact the overall business unit as well as other internal teams at Tesla to ensure the entire team is aligned with Tesla’s mission.


The engineer will champion the data analysis of joining and related production processes and provide the most efficient and effective reporting and insights to the leadership team using a robust methodology to measure Key Performance Indicators. Using this data the Engineer will also create a roadmap to improve the monitored metrics and address any deficiencies.


The engineer is responsible for process planning, capacity planning, project planning, PFMEA, and 2D layout updating. The engineer will collaborate with multidisciplinary teams to develop and optimize processes. Additionally, the engineer will be responsible for driving OEE improvements, equipment production readiness and ensure best-in-class joining quality.


To be successful in this role, you will need to be experienced in process development, process sustaining, and data analytics. You will also need to have experience working with joining technologies including spot welding, laser welding, self-pierce riveting, and glue dispensing. Additionally, you must be effective in working on a project basis and be a strong communicator.


What You'll Do
  • Must possess process engineering skills (process development/improvement, troubleshooting, standardized processes, in-depth data analysis, etc.)
  • Optimize product flow and line efficiency by designing or improving tools, jigs, stations, work methods and ergonomics using the 5S methodology

  • Create and maintain standardized processes, layouts and work instructions

  • Drive OEE top offender resolution, implementing actions to achieve quarterly goals, specifically in the areas of quality and equipment availability

  • Utilize knowledge of electrical and mechanical assemblies to predict equipment failure modes, proactively set preventative maintenance schedules, and improve preventative maintenance procedures

  • Troubleshooting and analysis of joining applications

  • Develop production line improvements and coordinate work between multiple teams to deliver a final product


What You'll Bring
  • Bachelor's Degree in Electrical/Industrial/Mechanical Engineering, or equivalent experience

  • 5 years of experience in the automotive industry, Body in White experience is preferred

  • Knowledge of joining technologies: resistance spot welding, laser welding, riveting, fastening, and glue dispensing

  • Knowledge of six sigma, PFMEA, control plans and problem-solving methodologies

  • Knowledge of CATIA V5/V6, AutoCAD, GD&T, NAAMS standards. Basic Mechanical Design and 3D printing experience is a plus

  • Knowledge of hydraulics, pneumatics and electrical control systems


Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program



Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.

Salary.com Estimation for Sr. Process Joining Engineer in Austin, TX
$124,034 to $151,246
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