Demo

Sr. Mechanical Design Engineer, Vehicle Body Structures

Tesla
Austin, TX Full Time
POSTED ON 12/17/2025
AVAILABLE BEFORE 1/14/2026
What To Expect
The Body Structures team pioneers in engineering the frontiers of vehicle architecture in the automotive industry. You will be part of the team to engineer and solve problem in the vehicle structure from design concept to vehicle delivery and beyond. You will leverage first principles approach to develop methods to achieve robustness in the structural integrity of the vehicle.

Our team does not stop only at Start-of-Production; that’s just the beginning. It’s about continual improvement to always create the best product for a sustainable future. Our real impact is measured by the area under the curve, not the initial impulse. Come join us to create the most innovative automotive structures in the world and grow to be the best mechanical engineer you can be.

What You'll Do

  • Design and develop structural components, system requirements and specifications to achieve best-in-class structural, NVH and crash performance from conceptualization to mass production
  • Create vehicle-aligned component and system targets for function, cost, weight and investment
  • Optimize the concepts and designs with analytical and physical assessments, ensuring conformation to federal regulations governing assigned systems
  • Interface with Tesla and Supplier manufacturing to develop components that are optimized for the production environment
  • Research on reliability failure physics and apply them to designing accelerated test methods to represent field behaviors
  • Take ownership of reliability structural requirements to develop test plans and work internally and externally to ensure the targets are met on schedule


  • What You'll Bring

  • Ability to have fun in resolving engineering problems
  • Ability to thrive with ambiguity in design direction and conditions
  • Proven knowledge and application of engineering fundamentals to root cause and solve complex engineering challenges
  • Bachelor's Degree in Mechanical Engineering, or equivalent experience
  • Preferred minimum of 1 full development life cycle through design, development, release and launch with substantial system responsibility
  • Preferred proficiency in computer aided design software (e.g. CATIA)


  • Benefits
    Compensation and Benefits
    Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program


  • , Tesla

    Salary.com Estimation for Sr. Mechanical Design Engineer, Vehicle Body Structures in Austin, TX
    $105,076 to $126,598
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