Demo

Sr. Mechanical Reliability Test Engineer, Energy Products

Tesla Motors, Inc.
Palo Alto, CA Full Time
POSTED ON 5/17/2026
AVAILABLE BEFORE 7/17/2026
What to Expect

As a Senior Reliability TestEngineer focusing on mechanical and thermal systems, you will play a key role in designing reliability into Tesla Energy's next-generation, Industrial, Residential and Charging platforms.This position plays a crucial role in the reliability lifecycle of the product from concept to design, developmenttesting/analysis, manufacturing, and field operation to optimize product design for best-in-class lifetime customerexperience. You will uncover design and process failures through executing physical tests and developing automated test equipment to gather and analyze performance and reliability test data.

We emphasize collaboration in our work, and always encourage each other to have fun while we change the world together.


What You'll Do
  • Lead test engineering activities for mechanical and thermal systems including: enclosures, busbars/conductors and thermal actuators (pumps, radiators, manifolds, etc.)

  • Design and execution of product and component level reliability testing including hands-on testing with real hardware

  • Design, build and implement next-gen hardware and software test systems to facilitate reliable design characterization and accelerated life testing

  • Determine energy product test strategies that optimize for product reliability, DFMEA-based risk mitigations, test team resources, and program schedules

  • Conduct test data and failure analysis, clearly communicate test results, and collaborate cross-functionally with design and reliability engineers

  • Train Technicians/Engineers to operate and troubleshoot test equipment

  • Comply with safety policies and regulations


What You'll Bring
  • Degree in Mechanical Engineering or equivalent experience

  • Minimum 3-5 years of hands-on experience in hardware design validation, hardware testing & instrumentation and data acquisition systems

  • Experience designing and fabricating custom test platforms and fixtures to capture real-world product applications

  • Knowledge of general programming in scripting languages for test automation and data analysis / post-processing (Python preferred)

  • Experience specifying appropriate sensors for test instrumentation and utilizing data acquisition systems

  • Experience working safely with high voltage equipment (up to 1kV)

  • Experience using basic hand and power tools

  • Experience using CAD software for custom test fixture design

  • Experience working safely with high voltage equipment (up to 1kV)

  • Proven ability to develop reliability tests including environmental, mechanical, and electrical stress testing is highly preferred


Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Medical plans > plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D
  • Short-term and long-term disability insurance (90 day waiting period)
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
    Expected Compensation
    $91,600 - $195,600/annual salary cash and stock awards benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.


    Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

     

    Salary : $91,600 - $195,600

    If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
    Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets
    Employees: Get a Salary Increase
    View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

    Job openings at Tesla Motors, Inc.

    • Tesla Motors, Inc. Sparks, NV
    • What to Expect Tesla is seeking a skilled Construction Pipefitter to join our dynamic Engineering-Procurement-Construction (EPC) project team. This role of... more
    • Just Posted

    • Tesla Motors, Inc. Sparks, NV
    • What to Expect The Spares Technician position will report to the Facilities Spares Inventory Control Supervisor and will be responsible for receiving spare... more
    • Just Posted

    • Tesla Motors, Inc. Las Vegas, NV
    • What to Expect Tesla is looking for an onsiteBilingual French Outbound Phone Sales Advisor to help us fulfill our mission of accelerating the world's trans... more
    • Just Posted

    • Tesla Motors, Inc. Sparks, NV
    • What to Expect Tesla is looking to hire a Manufacturing Engineering Technician to contribute to the development and deployment of specialized processes and... more
    • Just Posted


    Not the job you're looking for? Here are some other Sr. Mechanical Reliability Test Engineer, Energy Products jobs in the Palo Alto, CA area that may be a better fit.

    • Tesla Palo Alto, CA
    • What To Expect As a Senior Reliability Test Engineer focusing on mechanical and thermal systems, you will play a key role in designing reliability into Tes... more
    • 11 Days Ago

    • Tesla Motors, Inc. Palo Alto, CA
    • What to Expect The Tesla Energy Products Field Quality & Reliability team ensures the field failure rate of Tesla hardware remains below warranty targets t... more
    • 25 Days Ago

    AI Assistant is available now!

    Feel free to start your new journey!