Demo

Sr. Mechanical Engineer, Cell Development

Tesla Motors, Inc.
Palo Alto, CA Full Time
POSTED ON 12/12/2025
AVAILABLE BEFORE 2/12/2026
What to Expect

Battery Cells are the common denominator for every Tesla product. Our product requirements demand ground-up cell architectures with state-of-the-art performance, manufactured at volumes that are orders of magnitude higher than the products they power. Our environment isfast-paced and incredibly exciting, so being passionate and self-motivated to push your limits is critical. Our team workswithengineering groups across various disciplines, requiring strong communication skills and a team-first mentality. You will workalongside seasoned industry experts, high aptitude recent graduates, and people from every stage in between. We look for anyone with an exceptional ability to solve problems in both individual and team settings.

Tesla's cell engineering team is looking for a highly motivated engineer to lead the mechanical design and validation of new battery cell designs. In this role you will focus on optimizing the mechanical design of battery cells to maximize the performance and manufacturability of Tesla's products.


What You'll Do
  • Drive key engineering decisions with Tesla teams and external cell manufacturers to push new cell designs from concept to mass production
  • Collaborate with Tesla teams and external cell vendors to define dimensional, thermal, reliability, and safety requirements for new battery cell designs. Negotiate requirements and final product specifications with cell manufacturers
  • Own CAD models, 2D drawings, tolerance analysis and DFMEA process on new cell designs
  • Develop cell mechanical property characterization techniques, design test fixtures, and develop test plans focused on cell to module integration, abuse, and manufacturing
  • Develop and execute new test methods for cell mechanical components (e.g. terminals, insulators etc.)

What You'll Bring
  • Degree in Mechanical Engineering, or equivalent experience
  • Strong engineering fundamentals in solid mechanics and heat transfer
  • Proficiency in 3D CAD modeling (CATIA V5/V6 a plus) and basic knowledge of GD&T
  • Working knowledge of properties and applications for common engineering metals and polymers. Demonstrated success working with cross-functional engineering and manufacturing teams
  • Direct experiencein design and validation of high-volume parts manufacturing and assembly, design collaboration with external vendors, test design and set up, or structural / thermal FEA a plus
  • Quarterly overseas travel expected

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
    Expected Compensation
    $92,720 - $206,520/annual salary cash and stock awards benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.


    Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

     

    Salary : $92,720 - $206,520

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