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Sr. Manufacturing Engineer, Power Module

Tesla Motors, Inc.
Palo Alto, CA Full Time
POSTED ON 12/24/2025
AVAILABLE BEFORE 2/23/2026
What to Expect

As a Sr. Manufacturing Engineer, Power Module at Tesla, you will lead the development of innovative manufacturing processes and technologies to produce high-quality power modules, driving the future of sustainable energy.


What You'll Do
  • Develop new manufacturing processes and technologies for power module packaging and assembly
  • Collaborate with design to ensure Design for Manufacturability (DFM) solutions and seamless integration of product design and manufacturing processes
  • Conduct research and analysis to identify and implement new manufacturing processes and materials
  • Design, execute, and analyze experiments to validate process assumptions, understand process interactions, and optimize process conditions
  • Troubleshoot and resolve manufacturing issues related to power module assembly, including equipment, process, and material-related problems
  • Develop and maintain manufacturing documentation, including process specifications, work instructions, and training materials

What You'll Bring
  • 3 years of experience in power electronics module assembly and manufacturing, with a strong understanding of product design and assembly interaction
  • Strong knowledge of manufacturing module packaging processes, including soldering, wire bonding, encapsulation, adhesives, and other relevant technologies
  • Experience with process development, optimization, and control, including statistical process control (SPC) and design of experiments (DOE)
  • Proven experience in automated manufacturing equipment, installation, qualification, characterization, and meeting manufacturing targets
  • Proficiency in CAD tools and six sigma principles, with a strong analytical and problem-solving mindset
  • Bachelor's Degree in Engineering, or equivalent experience

Compensation and Benefits
Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
  • Family-building, fertility, adoption and surrogacy benefits
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program
    Expected Compensation
    $80,000 - $198,000/annual salary cash and stock awards benefits

    Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.


    Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.

     

    Salary : $80,000 - $198,000

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