What are the responsibilities and job description for the Controls Engineer, Cell Formation position at Tesla Motors, Inc.?
What to Expect
What You'll Do
What You'll Bring
Compensation and Benefits
Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.
The 4680 Cell is one of the most complex and challenging components designed and manufactured at Tesla. This is an exciting opportunity to build a world-class manufacturing facility right here in Austin. Tesla is a demanding and fast-paced environment where you will work on a critical subsystem of incredibly exciting products. Tesla is seeking a highly motivated Controls Engineer to support the ramp of the factory, and contribute to the design of robust and stable equipment. This Engineer will be at the forefront of controls technology and will be responsible for the advanced cell manufacturing equipment that produces Tesla's cutting-edge batteries. The Controls Engineer will also work with cross-functional teams throughout the entire lifecycle of the product and processes.
What You'll Do
- Ramp manufacturing lines including mechanical automation equipment, robots, electromechanical systems, PLCs, motion controls, and vision systems
- Program state machines for complex processes which involve conveyor processing, multi-station parallel processing, stamping machine, data acquisition, and PID control
- Manage Safety standards (ANSI/RIA15.06, OSHA), implementing controls reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment
- Define and manage a methodology for maintaining PLC code structure and backups
- Design robust, stable, fault-tolerant systems with error handling and recovery
- Train technicians on the maintenance and repair of your controls systems
- Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
- Interface with the Tesla Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables
- Spearhead your own continuous improvement efforts in the endeavor to create the most reliable and efficient cell manifesting plant ever
What You'll Bring
- Degree in an engineering discipline (or equivalent - Majors in: Controls and Computer Control Systems, Electrical Engineering, Computer Science, Mechatronic Engineering, Automation engineering, etc.)or equivalent experience
- 5 years of experience as a hands-on mechanical/manufacturing controls Engineer working on automation and/or electromechanical systems
- Advanced proficiency in programming industrial equipment in all IEC 61131-3 languages with a focus on structured text and ladder logic
- Experience with Automated Warehousing Experience implementing and maintaining a database
- Experience with Siemens TIA Portal, Beckhoff, Rockwell etc. Safety PLCs (Siemens, Allen Bradley, Beckhoff etc.)
- Human Machine Interface (HMI / GUI - AB Panelview, Ignition, TIA/WinCC, B&R, etc.)
- Field bus Networks (EtherCAT, ProfiNet, ProfiBud, Modbus, Powerlink, RS232, etc.) and OPC UA. PLCs, SCADA, MES, and other systems
- Proficiency in selecting/ integrating appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD, and servo systems
- Preferred experience in programming Cartesian, SCARA and Articulated robots (Fanuc, Kuka, etc.)
- Preferred experience with Vision systems (Cognex, Keyence, etc) and semi-automated / automated manufacturing equipment
Compensation and Benefits
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Medical plans > plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D
- Short-term and long-term disability insurance (90 day waiting period)
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.