Demo

Senior Tooling Engineer

Talnt
Carol Stream, IL Full Time
POSTED ON 11/17/2025 CLOSED ON 1/17/2026

What are the responsibilities and job description for the Senior Tooling Engineer position at Talnt?

About the Role:The Senior Tooling Engineer leads the design, development, and optimization of cold heading and cold forming processes to ensure consistent product quality, efficient manufacturing, and cost-effective production. This role manages tooling design, procurement, and life-cycle control while providing engineering support to improve manufacturing performance and reduce downtime. The position plays a key role in driving innovation, process improvement, and operational excellence across fastener and precision metal forming operations.Responsibilities:Design, validate, and optimize cold heading and cold forming tooling for single and multi-die operations.Develop and maintain Methods of Manufacturing (MoMs), Bills of Materials (BOMs), and routings in ERP systems such as Epicor.Review part prints for manufacturability and recommend design or process improvements.Support quoting and cost estimation by analyzing tooling, production, and subcontract requirements.Create and update detailed engineering drawings using AutoCAD and SolidWorks according to engineering standards.Lead root cause analysis and corrective action plans for tooling and production-related issues.Improve tooling life, product quality, and process capability through redesign and process optimization.Manage Tool Room operations including tooling procurement, usage tracking, and tool life analysis.Implement systems for accurate tool control, ordering, and usage monitoring.Mentor and train engineers, technicians, and Tool Room staff to strengthen internal expertise.Collaborate with cross-functional teams to drive continuous improvement, equipment upgrades, and process standardization.Ensure all engineering practices comply with ISO 9001 and IATF 16949 standards.Qualifications:Bachelors degree in Mechanical Engineering or related field.Minimum 5 years of experience in cold heading, cold forming, or precision fastener manufacturing.Proven experience in cold forming tooling design for single and multi-die headers.Strong proficiency with AutoCAD; SolidWorks experience preferred.Demonstrated ability to manage Tool Room operations, tooling procurement, and inventory control.Working knowledge of ERP systems such as Epicor for BOMs, routings, and tool tracking.In-depth understanding of material properties, heat treatment, coatings, and fastener standards including IFI and ISO.Strong analytical, problem-solving, and project management skills.Excellent communication, collaboration, and leadership capabilities.Desired Qualifications:Experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.Familiarity with automotive and aerospace fastener requirements.Proficiency in CNC machining, die maintenance, and precision tooling techniques.Advanced data analysis skills for process optimization and tool life tracking.Expertise in manufacturing cost reduction and efficiency improvement strategies.

Salary : $100,000 - $130,000

If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Senior Tooling Engineer?

Sign up to receive alerts about other jobs on the Senior Tooling Engineer career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$143,168 - $187,631
Income Estimation: 
$165,786 - $219,848
Income Estimation: 
$143,168 - $187,631
Income Estimation: 
$165,786 - $219,848
Income Estimation: 
$81,530 - $107,803
Income Estimation: 
$101,553 - $129,430
Income Estimation: 
$101,553 - $129,430
Income Estimation: 
$118,984 - $155,144
Income Estimation: 
$118,984 - $155,144
Income Estimation: 
$143,168 - $187,631
This job has expired.
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at Talnt

  • Talnt Bismarck, ND
  • Most Tax Senior opportunities give you more returns to prepare and more work to review. This one gives you more of the client relationship to own. A growin... more
  • 2 Days Ago

  • Talnt Belding, MI
  • About the Role: The Continuous Improvement Manager is responsible for leading Lean Manufacturing, operational excellence, and process improvement initiativ... more
  • 2 Days Ago

  • Talnt York, NY
  • Most HNW tax roles keep you focused on one piece of the client relationship. This one puts you at the center of it. A highly respected wealth management an... more
  • 11 Days Ago

  • Talnt West Chester, PA
  • Job Description. Job Description. About the Role. The Setup Machinist is a full-time, onsite CNC setup and precision machining position in West Chester, Pe... more
  • 12 Days Ago


Not the job you're looking for? Here are some other Senior Tooling Engineer jobs in the Carol Stream, IL area that may be a better fit.

  • Sterling Engineering Libertyville, IL
  • Principal Tooling Engineer – Injection Molding. Location. Libertyville, IL. (Relocation assistance available for qualified candidates). Travel. Internation... more
  • 28 Days Ago

  • SAAB Donovan, IL
  • SAAB is seeking a Senior Tooling Engineer to lead the design, optimization, and lifecycle support of complex tooling for advanced defense and aerospace sys... more
  • 28 Days Ago

AI Assistant is available now!

Feel free to start your new journey!