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Senior Process Development Scientist

SUN PHARMA
Billerica, MA Full Time
POSTED ON 9/2/2026
AVAILABLE BEFORE 10/9/2026
Job Summary

Lead new product formulation, process development, transfers into manufacturing, and continuous improvement of existing processes.

Area Of Responsibility

  • Manage tasks at independent level and contribute to cross-functional project management teams
  • Design experiments using Quality by Design principles, execute and author reports in support of:
  • Formulation, aseptic filling and lyophilization development of new products
  • Continuous improvement, troubleshooting and investigations of existing processes and products
  • Process transfers into manufacturing
  • Perform analytical testing in support of product development studies
  • Prepare cGMP documents such as SOPs, batch records and protocols
  • Design, execute and write technical reports to support FDA filings
  • May direct the work of junior Process Development staff
  • Other duties as assigned

Work Conditions

  • Office
  • Lab
  • Warehouse
  • Exposure to noise, hazardous and non-hazardous chemicals, syringes and needles, toxic metals

Physical Requirements

  • Stand, sit, walk, use hands and fingers to handle or feel, reach with arms and hands
  • Talk or hear
  • Close, and color vision; depth perception, ability to adjust focus
  • Use of repetitive motion
  • Operates Lyophilizer, HPLC, pH meter, analytical balance, compressed gas cylinders, fume hoods, heating mantles, stirring equipment, temperature controllers, and computer/office equipment
  • Requires wearing protective clothing in lab areas - lab coat, safety glasses, and gloves
  • Lift up to 50 lbs.

Travel Estimate

Up to 5%

Education and Job Qualification

  • Minimum B.S. in related scientific field required

Experience

  • Minimum 7-10 years related experience preferred
  • Able to work with external contractors to find new technology, equipment or solutions to process issues
  • Experience with parenteral formulation, lyophilization and sterilization techniques preferred
  • Process validation experience
  • Cleaning validation experience
  • Analytical hands-on experience with techniques such as HPLC, Karl Fischer, DSC, and spectroscopic techniques
  • Experience with aseptic techniques in a clean room environment is highly beneficial
  • Experience working in a cGMP environment
  • Understanding of Quality by Design principles and statistics is preferable
  • Process development experience and manufacturing process investigation skills
  • Strong technical writing skills and resourceful problem solving skills
  • Ability to work independently and as a member of a cross functional team
  • Excellent verbal, written and interpersonal communications skills
  • Strong attention to detail and ability to manage multiple assignments concurrently
  • Able to lead cross functional teams to design experiments and address process issues

Salary.com Estimation for Senior Process Development Scientist in Billerica, MA
$128,209 to $154,490
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