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Process Safety Engineer

Stepan Company
Elwood, IL Full Time
POSTED ON 12/30/2025
AVAILABLE BEFORE 3/11/2026
Job Description

Stepan Company is hiring a Process Safety Engineer to join our Millsdale, IL location.

Essential Duties And Responsibilities

  • Responsible for leading the site in the enhancement and coordination of PSM and RMP activities, and will be engaged in facilitation, technical “hands-on” work, and continuous improvement activities.
  • Recognizes, evaluates, and controls process hazards.
  • Provides technical expertise and consults on regulatory compliance, hazard management, behavioural modification, site PSM/RMP systems, and auditing programs.
  • Support Stepan site safety policies and procedures.
  • Reviews PSM/RMP documentation and interfaces with site operations, functions, and leadership to upgrade and administer essential program elements.
  • Acts as company liaison to contractors to ensure contractor PSM programs are in compliance with site requirements.
  • Facilitates and/or coordinates incident and near miss investigations, root cause analysis and follow-up.
  • Oversees PSM related information systems and databases, including providing regulatory interpretations, developing written site programs and standards, tracking PSM metrics and trend analysis, and facilitating site training.
  • Collaborates and problem solves with cross functional teams to develop, maintain, and improve PSM programs and training based on changes to regulations, company policies and standards, industry practices and key learnings.
  • Develops and implements an audit schedule for the site covering all elements of PSM and leads/conducts audits as required.
  • Leads a sustainable culture of excellence by fostering commitment and engaging employees.
  • Ensures PSM/RMP management system, documentation requirements and operational discipline are robust

across the site.

  • Participate and maintain compliance related activities including internal and external audits for applicable standards and certifications such as ISO 9001:2015, EFfCI, FSSC 22000, Kosher, Halal, RSPO, ISCC and others.

Qualifications

  • 5 years experience preferred.
  • Experience in PSM, RMP, OSHA, NFPA requirements.
  • Experience leading PHAs.
  • Chemical manufacturing experience preferred.
  • Highly developed communication skills – both written and verbal.
  • Proficient in using Microsoft Office.

Education

  • Bachelor's degree in Chemical Engineering, Chemistry or Environmental Health and Safety (EHS) required.

Pay Range: $84,000 - $113,000

The salary range for this position is determined by considering a variety of factors such as skills, experience, qualifications, and the location of the position.

At Stepan Company Our Comprehensive Benefits Package Includes

  • Discretionary Bonus
  • Medical, Dental, and Vision Insurance
  • 401K with Match
  • Profit Sharing
  • Paid Time Off (PTO)
  • Short-Term and Long-Term Disability (STD / LTD)
  • Dependent Care Flexible Spending Account (FSA)
  • Health Savings Account (HSA)
  • Paid Parental Leave
  • Adoption Assistance
  • Reactions – Recognition Program
  • Employee Assistance Program (EAP)

Stepan Company does not accept or retain unsolicited resumes or phone calls and/or respond to them or to any third party representing job seekers.

Applicants must be authorized to work for any employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time.

Established in 1932, Stepan Company is a major manufacturer of basic and intermediate chemicals including surfactants, polymers, as well as specialty ingredients that go into consumer, household, and institutional products such as laundry detergents, shampoos, and surface cleaners. Stepan Company currently has 22 global manufacturing locations and over 2,500 employees. We have a strong record of growth. Our growth allows us to provide meaningful career opportunities and stability to our team members. We have big goals at Stepan and know every team member will be crucial to achieving our objectives. Regardless of function, we are looking for team members who bring with them a growth mindset, an entrepreneurial spirit, and the ability to thrive in an evolving environment.

We celebrate diversity at Stepan and are committed to creating a diverse, inclusive environment. We are proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, gender identity or expression, sexual orientation, national origin, genetic information, disability, age, veteran status, or any other status protected by applicable law.

Salary : $84,000 - $113,000

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