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Thermoforming Tool Design Engineer

Sinclair and Rush Inc.
Arnold, MO Full Time
POSTED ON 4/23/2026
AVAILABLE BEFORE 6/23/2026

Thermoforming Tool Design Engineer

Location: Arnold, MO

Sinclair & Rush is a global manufacturer of plastic, rubber, and foam products, serving a wide range of industries. We are looking for a hands-on Thermoforming Tool Design Engineer to support our growing operations. This role works closely with production, engineering, and machining teams to design and develop tooling that supports efficient, high-quality manufacturing.

Key Responsibilities

  • Design thermoforming molds, trim tools, fixtures, and related components using 3D CAD software
  • Create and maintain detailed 2D drawings and dimensional layouts in accordance with company standards
  • Develop CNC machining programs (CAM) to support tool fabrication
  • Select appropriate tooling materials, components, and machining methods based on application and performance needs
  • Collaborate with production teams to troubleshoot tooling issues and implement design improvements
  • Support new product development and tooling launches from concept through production
  • Perform tooling cost analysis and provide estimates for new and revised tools
  • Assist in scheduling machining and tooling resources to meet production timelines
  • Establish and support production procedures, tooling standards, and quality expectations
  • Participate in quality assessments and continuous improvement initiatives related to tooling performance
  • Maintain accurate data within company systems, including BOMs, routings, items, and project records

Qualifications

  • Bachelor's degree in Mechanical Engineering or related field, or equivalent hands-on experience
  • Experience in tooling design, preferably within thermoforming or plastics manufacturing
  • Proficiency in CAD software (SolidWorks or similar) and CAM programming (Mastercam preferred)
  • Strong understanding of tooling materials, machining processes, and manufacturing methods
  • Ability to read and interpret technical drawings and specifications
  • Experience working within ERP or company database systems (BOMs, routings, projects)
  • Experience with thermoforming and CNC machining processes
  • Strong problem-solving skills and attention to detail
  • Ability to manage multiple projects and priorities in a fast-paced environment

What We're Looking For

  • Someone who enjoys working closely with production and solving real-world manufacturing challenges
  • A practical, solutions-focused mindset with the ability to balance design and manufacturability
  • Strong communication and collaboration across departments

What We Offer

  • Competitive pay based on experience
  • Comprehensive benefits package including medical, dental, and vision
  • 401(k) with company match
  • Paid time off and holidays
  • Opportunity to work in a collaborative, hands-on manufacturing environment

Salary.com Estimation for Thermoforming Tool Design Engineer in Arnold, MO
$76,293 to $92,627
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