Demo

Senior Mechanical Engineer

SI Solutions, LLC
Huntersville, NC Full Time
POSTED ON 12/31/2025
AVAILABLE BEFORE 1/30/2026

Structural Integrity Associates, Inc. (SIA) is currently looking for a Senior Mechanical Engineer to join our team in one of the locations listed above. Participate as part of a dynamic team in the design and engineering analysis, condition assessment, and life prediction of pressure vessels, piping, structures, and auxiliary equipment used in upstream, downstream petroleum refining, petrochemical, chemical and utility industries. The position requires the individual to develop the skills to technically lead and coordinate the technical aspects of the work with the potential to lead a project. They are expected to actively participate in both internal and external training and development programs.

Technical:

  • Perform evaluations related to design, life assessment, and root cause failure analysis of pressure vessels, piping, structures, and other equipment. Experience in brittle fracture assessments is required.
  • Perform thermal heat transfer and structural stress analysis of pressure vessels, piping systems, and other plant structures using both classic and finite element analysis methods.
  • Perform calculations for fatigue, corrosion, and crack initiation and growth mechanisms and fracture mechanics concepts employed for serviceability assessment of damaged or flawed components.
  • Assist with evaluations required during or after field inspections of plant equipment.
  • Mentor and train entry level engineers in stress analysis and life assessment techniques.
  • Prepare and oversee the preparation of written technical reports and presentations.
  • Assist in fast paced engineering assessments that are project critical.

Business
  • Perform all work in accordance with SI’s Commercial Quality Procedures and with an acute awareness of client requests.
  • Develop and expand business opportunities with existing Structural Integrity clients and develop new clients.
  • Develop proposals for identified opportunities.
  • Learn and implement all applicable standard SI policies and procedures.

Project Management
  • Support project managers in execution of large-scale projects.
  • Develop the skills to independently manage small-scale projects.
  • Ensure quality and enhance job skills by seeking peer review and appraisal.
  • Be financially responsible and adhere to company guidelines with respect to expenses, purchases, and project execution.

Education and Experience:
  • M. S. or Ph.D. in Civil / Mechanical Engineering or similar discipline with 3-4 years or more industry related experience
  • Knowledge of ASME Codes & Standards related to pressure equipment design and post construction activities is a plus.
  • Knowledge of SolidWorks CAD software, Abaqus FE software, and general fracture mechanics concepts. Piping stress analyses experience using CAESAR II is required.
  • Computer Programming experience using Visual Basic, Python, and APDL is a plus.
  • Excellent written and oral communication skills are essential, as well as a working knowledge of computer software including Microsoft Office
  • Professional Engineering license in one or more states is preferred.

Structural Integrity Associates, Inc. (SIA) does not welcome third-party recruiters, employment agencies, headhunters, etc. Please do not reach out to SIA employees requesting a call, sit down, meeting, or email response.
 

Export Control Notice:

Certain positions at SIA may require access to information and technology which is subject to Export Administration Regulations 15 CFR 730-774, including those of the US Department of Energy (DOE) in 10 CFR 810 and Nuclear Regulatory Commission (NRC) 10 CFR Part 110. Hiring decisions for such positions must comply with these regulations and may result in SIA limiting its consideration of foreign nationals who are citizens of countries that are not on the DOE’s Generally Authorized Destinations List: https://www.ecfr.gov/current/title-10/chapter-III/part-810/appendix-Appendix A to Part 810.
 

About us:
Structural Integrity Associates, Inc. (SIA) is an engineering consulting firm serving various industries including Nuclear Power, Energy Services, Pipeline Integrity, and Critical Infrastructure. Join a team of internationally recognized experts in a culture based on knowledge, excellence, and respect for one another. Our employees are members of a distinct community of internationally respected professionals committed to quality, engineering innovation and a shared goal of building a safer world.

Why Work at SIA?

SIA offers a competitive salary and performance-based bonus program. Our retirement benefits include a Traditional 401k, Roth 401k, and an employer match. To help employees maintain a work-life balance, SIA also offers various paid time off including vacation, floating holidays, sick time, and parental leave.

Our employees also enjoy a comprehensive benefits program that includes the following:

  • Medical, dental, and vision insurance
  • Life Insurance and AD&D
  • Short-term and long-term disability
  • Health Savings Account with employer contribution
  • Flexible Spending Account for health care and dependent care
  • ID theft protection and credit monitoring


Structural Integrity Associates, Inc. is an equal opportunity employer.

www.structint.com

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