Demo

Project Engineer - Alternator Simulation

Rehlko
Sheboygan, WI Full Time
POSTED ON 1/12/2026
AVAILABLE BEFORE 5/15/2026
Why Work at Rehlko

We have met today's energy needs while planning for tomorrow's for over 100 years. Beginning with the first modern generator, the Rehlko Automatic Power & Light, launched in 1920, Rehlko has been an innovative leader in energy resilience. 

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, clean energy solutions, and much more that serve a broad spectrum of OEM, residential, industrial, and commercial customers.

Our priorities are global: the stability from steady energy sources and reliable back-ups. The power to be able to harness energy, and the freedom of not being dependent on an aging centralized grid. The confidence that clean energy solutions offer when it comes to a sustainable world, and the commitment to keep innovating towards greater impact.

At Rehlko, our team members are the essential energy that powers our organization’s success. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements. Join us in creating an energy resilient world for a better future!

Why You Will Love This Job

The Project Engineer - Alternator Simulation will focus on synchronous alternator simulation and validation. The synchronous alternators are used in generator set assemblies for standby power generation. The Project Engineer will become a technical power systems expert for engineering and other functional areas of the Rehlko Power organization. Technical emphases for the position include islanded and paralleled power system analysis, alternator performance, and communication on power engineering practices.

Specific Responsibilities

  • Perform transient analysis of simulations of generator applications to optimize sizing.
  • Develop and implement Alternator diagnostics algorithms.
  • Provide model development and guidance for power system simulation in Simulink, SKM, and other power system toolsets.
  • Work in conjunction with internal and external stakeholders to validate first article production machines.
  • Provide expertise and support to the applications engineering group for customer and application-specific issues.
  • Perform root cause failure analysis of alternator test failures.
  • Develop, maintain and teach best practices within the department.
  • Support education of internal and external stakeholders on power systems fundamentals.
  • Assist in optimization of new and existing power systems for performance and cost.
  • Limited domestic and international travel (

    Education

    EDUCATION AND EXPERIENCE REQUIREMENTS

    • Bachelor of Science degree in Electrical Engineering from an ABET accredited institution is Required.

    Experience

    • 3 years work experience in an Electrical Engineering field
    • Candidates with no Electrical Machines experience will be considered if they have an interest in learning the concepts.
    • Excellent quantitative and qualitative analytical skills
    • Strong communication skills
    • High level of motivation and ability to collaborate effectively in a team and independently to achieve desired results

    Preference To Those Who Have The Following

    • Hands-on experience with electric machine testing.
    • Targeted coursework in electric machines.
    • Experience with reference frame (qd0) analyses, symmetrical component analyses, and/or islanded power systems is considered an advantage.
    • Experience with electromagnetic finite element tools (e.g., Ansys Maxwell or Altair Flux)

    The Salary range for this position is $83,300.00-$105,200.00.The specific Salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.

    About Us

    Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation. Our Purpose—Creating an energy resilient world for a better future—and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.

    In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?

    Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.

    Americans with Disabilities Act (ADA)

    It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact EnergyJobs@rehlko.com. Rehlko is an equal opportunity/affirmative action employer.

    Our Values

    Curiosity – Seek, learn, share

    Trust – Go farther together

    Pace – Focus to go faster

    Excellence – Find the win every day

    Salary : $83,300 - $105,200

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