What are the responsibilities and job description for the Teflon Coater position at REHAU, Inc.?
Position Summary
The Tool Coating Technician, commonly known internally as the Teflonizer, is responsible for preparing, coating, and maintaining production tools, molds, and components using non-stick, heat-resistant coatings. This role directly supports manufacturing performance by ensuring tools have the proper surface properties to prevent sticking, reduce downtime, and maintain product quality.
This position requires routine work around high-temperature ovens and elevated heat environments.
Key Responsibilities
Coating & Preparation
- Clean, sand, mask, and prepare tooling for coating.
- Apply non-stick and low-friction coatings according to REHAU standards.
- Operate spray equipment, curing ovens, and high-temperature processing stations.
- Monitor coating thickness, adhesion, finish quality, and surface consistency.
Tool Maintenance & Support
- Inspect tooling for wear or coating breakdown.
- Re-coat or repair tools based on production needs.
- Document coating batches, tooling processed, and turnaround times.
- Coordinate with Production, Quality, and Maintenance teams.
Quality & Safety
- Perform visual and adhesion checks on coated tools.
- Follow all REHAU safety policies, including heat-exposure precautions, PPE requirements, and chemical handling standards.
- Maintain a clean, organized, and ventilated work area.
- Immediately report equipment issues or safety concerns.
Continuous Improvement
- Recommend process improvements to increase coating durability or efficiency.
- Assist with troubleshooting tool issues linked to coating wear, heat exposure, or adhesion concerns.
Required Qualifications
- Prior manufacturing, industrial coating, painting, or maintenance experience preferred.
- Ability to follow SOPs and safety documentation.
- Familiarity with basic hand tools.
Competencies
- Strong attention to detail
- Safety-minded, especially regarding heat and chemical exposure
- Mechanical aptitude
- Quality focus
- Problem-solving
Physical Requirements
- Ability to lift up to 50 lbs
- Prolonged standing, bending, and tool handling
- Must work in areas with high temperatures (curing ovens, heated tooling)
- Ability to wear PPE including respirators, heat-resistant gloves, and eye protection
Work Environment
- Manufacturing environment with elevated temperatures, curing ovens, fumes, and coatings
- Required use of PPE