What are the responsibilities and job description for the Controls Engineer (Overhead Crane Systems) position at Qualdoc?
Controls Engineer (Overhead Crane Systems)
Location: Ashland, VA (Onsite)
Shift: Monday–Friday, 7:00 AM – 4:00 PM
Job Type: 6-Month Contract-to-Hire
Pay Rate: Starts at $39.00/Hour and may be higher depending on experience.
Qualdoc is seeking an experienced Controls Engineer to support the design, development, and optimization of electrical control systems for overhead cranes and lifting equipment. This is a full-time, onsite role based in Ashland, VA.
This position requires a higher level of expertise in automation, controls integration, and system troubleshooting, with a strong focus on ensuring safe, efficient, and compliant crane operations. The Controls Engineer will play a key role in both new system design and modernization of existing crane systems.
\nControls Design & Development
- Design and develop electrical control systems for overhead cranes and material handling equipment
- Create and review PLC programs, HMI interfaces, and control logic for crane motion systems
- Develop detailed electrical schematics, wiring diagrams, and panel layouts
- Select and integrate components such as VFDs, relays, sensors, and safety systems
- Ensure compliance with CMAA, NFPA 70 (NEC), and ASME B30 standards
System Integration & Commissioning
- Lead and support installation, commissioning, and startup of crane control systems
- Configure and troubleshoot PLCs, VFDs, and communication networks
- Perform system testing, validation, and performance optimization
Troubleshooting & Support
- Diagnose and resolve complex electrical and controls issues in crane systems
- Provide technical support for field service teams and maintenance personnel
- Assist with system upgrades, retrofits, and modernization projects
Collaboration & Continuous Improvement
- Work closely with mechanical engineers, project managers, and technicians
- Provide mentorship and technical guidance to junior engineers or technicians
- Support continuous improvement initiatives to enhance system reliability and efficiency
- Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)
- 5 years of experience in controls engineering, preferably in overhead cranes or heavy industrial systems
- Strong experience with:
- PLC programming (Allen-Bradley, Siemens, or similar)
- HMI/SCADA systems
- VFDs and motor control systems
- Ability to design and interpret electrical schematics and control systems
- Experience with industrial communication protocols (Ethernet/IP, Modbus, etc.)
- Strong understanding of crane motion control (hoist, trolley, bridge)
- Familiarity with CMAA, NEC, and ASME standards
- Experience with crane automation, anti-sway systems, or load monitoring systems
- Background in system integration and commissioning in industrial environments
- Strong analytical and problem-solving skills
- Ability to work in industrial settings and at heights when required
- Excellent communication and teamwork skills
- Fully onsite role in a manufacturing/industrial environment
- Occasional travel to customer or project sites