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Senior Engineer, Machine Safety

PPC Partners Inc.
New Berlin, WI Full Time
POSTED ON 5/19/2026
AVAILABLE BEFORE 7/12/2026
The Senior Engineer, Machine Safety is responsible for evaluating industrial automation systems to ensure compliance with safety standards and regulations. This role involves conducting risk assessments, designing and implementing machine safety solutions, and supporting clients with audits and compliance. The engineer also plays a key role in improving workplace safety through incident analysis, system upgrades, and best-practice guidance across diverse industries.

At PPC Partners we believe in the Power to Serve along with the Pursuit of Excellence. As such the following values guide our behaviors: A Servant's Heart -- Focus on the Needs of Others, Wisdom -- Insightful, Integrity -- Honesty and Trustworthy, Courage -- Decisive and Confident in Others, Humility -- Modest and Respectful, Passion -- Unfailing Dedication

Essential Duties And Responsibilities

Machine Safety Design & Risk Assessment:

  • Conduct comprehensive hazard analyses and risk assessments
  • Implement ISO 12100 and other relevant safety standards to develop effective risk mitigation strategies
  • Design and integrate machine safety systems such as emergency stop systems (E-Stops), light curtains, interlocks, and other safety mechanisms tailored to client requirements
  • Develop and program Programmable Safety Controllers to enhance workplace safety

Regulatory Compliance & Standards Adherence

  • Ensure client compliance with OSHA, ANSI B11, ISO, and other applicable safety regulations and industry guidelines
  • Provide guidance and support during safety audits and assessments
  • Assist clients in improving their safety procedures to prevent future risk
  • Advise clients on best practices for designing collaborative robots and industrial automation systems with force limits, redundancy, and fail-safe mechanisms

Incident Investigation & Continuous Improvement

  • Investigate workplace incidents involving industrial automation to identify root causes and propose design modifications
  • Contribute to the continuous improvement of client safety procedures by identifying trends and promoting proactive solutions to prevent future risks

Qualifications And Requirements

  • High School Diploma (or equivalent) required
  • Bachelor's degree in safety engineering, Industrial Engineering, Mechanical Engineering, Electrical Engineering, or a related field preferred
  • Certifications such as Certified Machine Safety Expert (CMSE), Functional Safety Engineer (TÜV Rheinland, TÜV SÜD), Certified Safety Professional (CSP) or ANSI B11 LMSS are a plus

Experience, Skill And Abilities

  • Positive safety attitude and personal integrity -- both are non-negotiable
  • Knowledge of safety programming
  • Strong written and verbal communication skills

Physical Requirements

  • Office and field environment requiring sitting and standing. Travel to various work sites is essential, possibly exposing employee to outdoor elements, noise and the need to stand and walk.

Salary.com Estimation for Senior Engineer, Machine Safety in New Berlin, WI
$88,609 to $106,610
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