What are the responsibilities and job description for the Pultrusion Technician position at POLYPLY COMPOSITES LLC?
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At Polyply Composites LLC, our mission is to serve our customers beyond their expectations. Our dedicated staff have solidified this commitment through expertise and high standards. Polyply Composites LLC is an industry leader in compression molding sheet, custom molding & pultrusion of thermoset plastics.
Pultrusion Technician
Pultrusion Technicians are responsible for setting up, operating, maintaining, monitoring and troubleshooting the intricacies of the pultrusion process ensuring the safe and efficient production of high-quality products for our customers.
Key Responsibilities
Pultrusion Technicians perform a variety of tasks to maintain smooth production processes, including:
- Safety Compliance: Follow strict safety protocols, maintain a clean work environment, and ensure adherence to OSHA or company safety standards.
- 6S and Lean Initiatives: Complete all cleaning activities, leaving areas cleaner and more organized for the next team. Support all 6S, lean, and continuous improvement initiatives.
- Team Collaboration: Work closely with supervisors, co-workers, and other departments to ensure production goals are met.
- Machine Setup and Operation: Prepare machinery for production runs, aligning parts, confirming settings, and feeding raw materials into machines. Adjust machine settings such as speed or temperature to meet production specifications.
- Monitoring and Quality Control: Continuously monitor machine performance, inspect parts for accuracy, and make minor adjustments to maintain dimensional and quality standards. Inspect every part for defects.
- Maintenance and Troubleshooting: Perform routine maintenance, troubleshoot issues, and coordinate with maintenance technicians for repairs.
- Documentation: Record production data, maintenance logs, and quality reports to support process improvement and regulatory compliance.
Required Skills and Competencies
- Attention to Detail: Capable of understanding, monitoring and reacting to subtle changes within the manufacturing processes
- Team Player: Easily finds common ground with team members; can solve problems with peers with a minimum of noise; is seen as a team player and is cooperative
- Problem-Solving: Utilizes critical thinking to identify and resolve opportunities for improvement
- Communication: Effectively report issues, collaborate with team members, and follow instructions
- Technical Skills: Ability to operate and maintain mechanical or computer-controlled machinery, including automated systems or PLCs preferred
- Mathematical Skills: Compute rates, ratios, percentages, and interpret production documents and specifications
- Physical Stamina: Ability to stand or walk for extended periods and lift 50 lbs. as required
Work Environment
Industrial operations manufacturing fiber glass reinforced thermoset polyester products. Pultrusion Technicians work with fiberglass rovings, fiberglass mats and polyester resins cured under heat and pressure. The role involves shift work, overtime, and exposure to noise or heavy machinery. Operators must maintain situational awareness and always adhere to safety regulations.
Qualifications
- High school diploma or equivalent is required.
- On-the-job training or vocational certification in machinery operation is preferred
- Experience with industrial machinery and/or standards is preferred
Reporting Structure
Pultrusion Technicians report to the Team Lead or Production Supervisor and may work as part of a team to ensure production efficiency and quality. This role is essential for maintaining efficient production, minimizing waste, and ensuring product quality, making it a critical position in manufacturing operations
Schedules
- 1st Shift, 7:00am - 3:30pm, Monday - Friday
- 2nd Shift, 3:00pm - 11:30pm, Monday – Friday
- 3rd Shift, 11:00pm - 7:30am, Monday - Friday
- Starting pay rate is commensurate with experience.