PLC Technician

The PLC Technician is responsible for maintaining, troubleshooting, and programming Siemens PLC and drive systems within a pharmaceutical packaging environment. This role supports ongoing production reliability, equipment optimization, and IT-related automation infrastructure across both the local and international manufacturing network. The ideal candidate will have a strong background in Siemens PLC programming, electrical/mechanical troubleshooting, and industrial automation.

Essential Responsibilities

PLC & Automation Support

• Program, troubleshoot, and maintain Siemens PLC/HMI systems and associated automation controls.
• Lead programming efforts for new installations, modifications, and process improvements.
• Analyze, test, and debug PLC code to ensure reliable, validated production performance.
• Maintain and document changes to PLC logic, programs, specifications, and electrical schematics.
• Provide technical assistance on control system errors, alarms, and performance issues.

Maintenance & Troubleshooting

• Perform electrical and mechanical troubleshooting on high-speed packaging equipment.
• Support daily maintenance tasks including installations, repairs, and preventive maintenance.
• Identify root causes of system faults and recommend/implement solutions for improved uptime.
• Collaborate with production and engineering teams to drive equipment optimization.

IT/Systems Support

• Assist in maintaining production-related IT infrastructure including HMI interfaces, server backups, and equipment communications.
• Install, configure, and support industrial computers, telephony, and peripheral systems.
• Ensure compliance with IT standards for pharmaceutical production systems.
• Provide on-site technical support, training, and collaboration during international visits.

Documentation & Compliance

• Create and update SOPs, PM tasks, change controls, and technical documentation for PLC systems.
• Participate in safety, quality, and compliance audits as required by cGMP and internal procedures.
• Provide technical training for operations and maintenance personnel on automated systems.

Project & Continuous Improvement

• Participate in capital projects and system upgrades related to automation and process control.
• Identify and recommend automation improvements tied to yield, throughput, and reliability.
• Support lean manufacturing and Six Sigma initiatives as applicable.

Global Collaboration & Travel

• Support shared automation and maintenance responsibilities across research plants in Germany.
• Coordinate with international teams on standardization, best practices, and equipment optimization.
• Travel to Germany approximately 15–20% of the time, estimated at 4 trips per year for 1–2 weeks per trip.

Qualifications/Competencies

• Associate’s or Bachelor’s degree in Electrical Engineering Technology, Mechatronics, Automation, or a related field preferred.
• Minimum of 3–5 years of experience in industrial PLC programming and troubleshooting (Siemens strongly preferred).
• Hands-on experience with Siemens S7, TIA Portal, WinCC, or equivalent HMI software.
• Proficiency with industrial control systems including VFDs, sensors, relays, and safety circuits.
• Ability to read and interpret electrical schematics, P&IDs, and mechanical diagrams.
• Familiarity with cGMP, FDA, or regulated manufacturing environments is a strong plus.
• Strong analytical, organizational, and communication skills.
• Ability to work independently and prioritize tasks in a fast-paced production setting.

Physical Demands

While performing the duties of this job, this team member is occasionally required to stand, walk, sit, use hands to handle or feel objects, tools or controls; reach with hands and arms; climb stairs; balance; stoop; kneel; crouch or crawl; talk or hear. The employee must occasionally lift and/or move up to 50 pounds. Specific vision abilities required by the job include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus.

Work Environment

While performing the duties of this job, this team member is working within normal manufacturing conditions at a moderate noise level. On occasion they may need to perform some duties within the hot, dusty, or cramped areas. Additional PPE is required.

Working Hours

Normal office hours are 8:00 am to 5:00 pm, Monday to Friday with a 40-hour work week. Must be available for occasional off-shift or weekend support as needed for production.