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Vehicle Validation Engineer EV Powertrain

Pi-Square Technologies
San Jose, CA Full Time
POSTED ON 10/25/2026
AVAILABLE BEFORE 11/24/2026
Job Description

We are looking for a Vehicle Validation Engineer with strong EV Powertrain experience to support vehicle-level validation, testing, and troubleshooting of electric vehicle systems. The ideal candidate will have hands-on experience with EV powertrain components, vehicle integration, diagnostics, CAN communication, and validation testing.
Key Responsibilities
  • Perform vehicle-level validation and testing of EV powertrain systems and components.
  • Develop and execute validation and test plans for EV propulsion systems.
  • Validate electric motor, inverter, HV battery, DC-DC converter, onboard charger (OBC), and related powertrain systems.
  • Perform vehicle integration testing and verify system functionality against requirements.
  • Conduct functional, performance, regression, and diagnostic testing.
  • Analyze test results, identify failures, and perform root-cause analysis and troubleshooting.
  • Monitor and analyze CAN/CAN FD signals and vehicle communication using tools such as CANoe/CANalyzer.
  • Perform UDS diagnostics and support fault-code/DTC investigation.
  • Work with HIL/SIL test environments and automated validation where applicable.
  • Support HV and LV system validation, including charging, regenerative braking, torque control, and power management.
  • Collaborate with Controls, Embedded Software, Systems, Calibration, and Hardware teams to resolve validation issues.
  • Reproduce field and vehicle issues and document defects using appropriate tracking tools.
  • Support vehicle testing during different operating conditions, including drive cycles, charging cycles, thermal conditions, and performance testing.
  • Prepare detailed test reports, validation status, defect reports, and technical documentation.
Required Skills
  • 5 years of experience in automotive vehicle validation/testing.
  • Strong experience with EV/Hybrid powertrain systems.
  • Good understanding of:
    • Electric motors and inverters
    • HV battery systems and BMS
    • DC-DC converters
    • Onboard chargers
    • Regenerative braking
    • HV/LV power distribution
    • Vehicle energy and torque management
  • Hands-on experience with CAN/CAN FD and UDS diagnostics.
  • Experience with Vector CANoe/CANalyzer or similar tools.
  • Strong troubleshooting and root-cause analysis skills.
  • Experience creating and executing test cases, test procedures, and validation plans.
  • Understanding of automotive communication protocols and ECU integration.
  • Familiarity with MATLAB/Simulink and/or HIL validation is preferred.
  • Experience with defect tracking and requirements management tools.

Salary : $45 - $50

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