What are the responsibilities and job description for the Control System Engineer position at Pi Square Technologies?
Job Title: Control System Engineer
Location: Warminster, PA
Job Summary
We are seeking an experienced Control System Engineer to design, develop, test, and commission industrial automation and control systems. The ideal candidate will have strong experience with Allen Bradley PLCs, SCADA/HMI development, and controls validation within regulated environments, preferably pharmaceutical. This role involves working across cross-functional teams to deliver cost-effective automation solutions while ensuring compliance with project and regulatory requirements.
Key Responsibilities
Develop, test, troubleshoot, modify, and commission Allen Bradley PLC (CompactLogix) control system applications using RSLogix/Studio 5000.
Develop, test, troubleshoot, modify, and commission SCADA applications using GE Proficy HMI/SCADA (iFIX).
Design and configure HMI applications using FactoryTalk View ME.
Specify, select, and procure control system hardware and instrumentation.
Read, interpret, and develop control system documentation including P&IDs, control schematics, wiring drawings, I/O lists, pneumatic and hydraulic drawings.
Prepare and maintain design documentation including Functional Specifications, User Manuals, and Sequence of Operations.
Produce GAMP documentation including Functional Specifications (FS), Hardware Design Specifications (HDS), and Software Design Specifications (SDS).
Develop, modify, and configure PC-based relational databases for control applications.
Install and commission control systems in accordance with project schedules, budgets, and customer requirements.
Provide project status updates and technical presentations to internal and external stakeholders.
Perform value engineering and product improvement activities to enhance manufacturability, reliability, safety, and cost-effectiveness.
Support technical service and field support teams during installation and commissioning.
Participate in systems integration activities involving multiple vendors.
Travel to customer sites, vendors, and other facilities as required, including occasional international travel.
Required Skills & Experience
Strong experience with Allen Bradley PLCs and I/O systems (CompactLogix).
Hands-on experience with GE Proficy iFIX SCADA systems.
Experience with FactoryTalk View ME HMI development.
Proficiency in Studio 5000 and Siemens TIA Portal.
Knowledge of industrial communication protocols and automation technologies.
Experience designing and troubleshooting IP networks.
Strong troubleshooting and problem-solving skills.
Experience with capital equipment or engineered-to-order products.
Familiarity with validation procedures and change-control practices.
Experience working in FDA-regulated or pharmaceutical environments.
Understanding of controls validation and change management processes.
Experience with computer-based Bills of Material, MRP, and inventory systems is a plus.
Experience with refrigeration system controls is a plus.
Strong project management skills with successful project delivery track record.
Proficiency in Microsoft Office (Word, Excel, PowerPoint, Project).
Excellent communication and cross-functional collaboration skills.
Qualifications
Bachelor’s degree in Electrical Engineering or related engineering discipline.
Minimum 8–10 years of experience in automation/controls engineering.
Prior experience in pharmaceutical or regulated industry preferred.
Leadership experience in automation engineering projects preferred.