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3.1. Principal Chemical Process Engineer-Separation

Phoenix Tailings
Burlington, MA Full Time
POSTED ON 5/3/2026
AVAILABLE BEFORE 7/3/2026
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Key Responsibilities:
  • Lead the development and optimization of solvent extraction circuits for rare earth element separation from both primary and secondary sources 
  • Design and execute bench- and pilot-scale experiments to evaluate separation efficiency, reagent performance, and system dynamics 
  • Translate laboratory-scale successes into scalable, industrial processes with a focus on safety, sustainability, and cost-effectiveness 
  • Own and evolve process flow diagrams (PFDs), mass balances, and P&IDs for solvent extraction systems 
  • Drive selection and specification of extractants, diluents, and equipment (e.g., mixer-settlers, columns, or centrifugal contactors) 
  • Analyze separation performance data to identify improvement opportunities and implement process changes 
  • Collaborate closely with metallurgy, chemical engineering, and operations teams to support plant commissioning and troubleshooting 
  • Author technical reports, scale-up plans, and design documentation to support commercialization of Phoenix Tailings’ extraction technologies 
  • Stay at the forefront of solvent extraction technologies and rare earth processing trends to inform and elevate process strategy 


Qualifications:
  • Ph.D. or M.S. in Chemical Engineering, Metallurgical Engineering, or related discipline with 8 years of relevant experience  
  • Proven expertise in rare earth element/critical metals separation via solvent extraction, including reagent chemistry, process configuration, and optimization 
  • Hands-on experience with lab-scale and pilot-scale solvent extraction systems, including safety and operational best practices 
  • Deep understanding of phase equilibria, thermodynamics, and kinetics relevant to solvent extraction 
  • Demonstrated success in scaling up chemical separation processes from bench to pilot to commercial scale 
  • Proficiency with process modeling tools (e.g., Aspen, METSIM, or similar) 
  • Excellent problem-solving skills with a passion for experimental validation and continuous improvement 
  • Strong written and verbal communication skills, especially in cross-disciplinary environments 


We offer a competitive compensation package that is based on expertise. We also offer the following benefits:

This pay range reflects best estimate for the total cash compensation which includes salary discretionary bonus for this role. Total package may vary based on experience and qualifications.

Pay Range: $150,000- $180,000 total cash compensation plus equity

  • Healthcare: 100% Medical, dental, and vision coverage for employee
  • Stock Options: Ownership in a fast-growing venture-backed company. 
  • Time Off: Unlimited PTO. 
  • Learning: Learning and development opportunities to grow your skills and career. 


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Salary : $150,000 - $180,000

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