2nd Shift Machine Operator - Rotary Die-Cut

Position Summary:

We are seeking a skilled and motivated Rotary Die Cutter Operator to join our production team in the corrugated packaging industry. This position is responsible for the setup, operation, and troubleshooting of multi-color flexographic rotary die cutting equipment, producing high-quality printed and die-cut corrugated containers. The ideal candidate will possess hands-on experience with rotary die cutters that include inline printing capabilities and will demonstrate strong leadership, mechanical aptitude, and attention to safety, quality, and efficiency.

Major Responsibilities:

• Lead and oversee a production crew of 3 or more team members, with a focus on safe work practices, product quality, machine efficiency, and cleanliness.
• Operate and set up flexo-equipped rotary die cutting machines (e.g., Ward, Bobst DRO, Göpfert, or equivalent) according to job specifications and order requirements.
• Coordinate with Design, Scheduling, Customer Service, and Maintenance teams to ensure accurate job setups, tooling readiness, and production timelines.
• Set and calibrate all major machine components, including:
• Flexo print decks (anilox rolls, print cylinders, doctor blades, ink pumps)
• Rotary die cutting cylinders, anvil blankets, trim removal systems
• Feeder section, vacuum transfer system, stacker/bundler configuration
• Ink systems, viscosity, pH, and color control
• Perform in-process quality checks for print registration, ink coverage, die cut accuracy, and overall dimensional tolerances.
• Monitor and document key process parameters such as run speeds, downtime causes, scrap levels, and maintenance needs.
• Accurately input job data into ERP and production tracking systems (e.g., Amtech, ScoreKeeper, or similar).
• Comply with all plant safety procedures, lockout/tagout protocols, and quality control guidelines.

Daily Responsibilities:

• Perform machine setup at the start of each shift, including mounting print plates, setting die cylinders, and calibrating ink and feed systems.
• Conduct first-article inspection and monitor product quality throughout the shift.
• Record production, scrap, downtime, and maintenance events into digital or paper-based systems.
• Maintain cleanliness around the machine area in accordance with 5S and lean manufacturing practices.
• Inspect and clean ink stations, anilox rolls, and doctor blades to ensure consistent print quality.

Weekly Responsibilities:

• Partner with Maintenance and Supervisors to schedule and execute preventative maintenance tasks (e.g., anilox cleaning, die cylinder checks, belt replacements).
• Evaluate job setups and provide feedback to improve changeover times, print consistency, and die longevity.
• Assist in training new operators or crew members, cross-training on adjacent equipment when necessary.
• Review upcoming orders to verify tooling, print plates, and die boards are prepared and staged.
• Participate in safety meetings and contribute to a culture of continuous improvement.

As-Needed Responsibilities:

• Troubleshoot and correct issues related to print defects (ghosting, ink starvation, registration), die cutting inaccuracies, and feeding/stacking jams.
• Safely manage ink and waste disposal per environmental and company standards.
• Support customer trials or prototyping runs, including test prints and new die validations.
• Work with Quality and Engineering to ensure jobs meet customer specs and internal performance criteria.
• Review and revise SOPs or work instructions as equipment or processes change.

Skills & Qualifications:

• 2 years’ operating rotary die cutting equipment with integrated flexographic printing in a corrugated production environment.
• Strong mechanical aptitude with the ability to set up and troubleshoot complex converting equipment.
• Knowledge of corrugated substrates, flute profiles, and how board characteristics affect print and die cut performance.
• Experience with multi-color water-based flexo systems, including ink mixing, pH/viscosity control, and anilox roll maintenance.
• Proficient in reading job tickets, CAD layouts, print specs, and die cut schematics.
• Ability to work in a team-based environment and lead production crews effectively.
• Familiarity with ERP systems (e.g., Amtech), downtime tracking tools, and Microsoft Office.

Education & Experience:

• High school diploma or equivalent required.
• 3–5 years of hands-on experience operating specialty folder gluers in packaging industry
• Previous leadership or team lead experience is highly desirable.

Physical Requirements:

• Ability to stand, bend, and lift for extended periods (up to 12-hour shifts).
• Must be able to lift up to 50 lbs and operate equipment in a manufacturing environment.
• Tolerance to noise, dust, and adhesives commonly found in corrugated facilities.

Salary : $22 - $26