Demo

Sr. Director, Prototype and Advanced Manufacturing

Our Next Energy
Novi, MI Full Time
POSTED ON 9/30/2025
AVAILABLE BEFORE 11/30/2025

ESSENTIAL DUTIES AND RESPONSIBILITIES:

  • Define and execute the company's prototype and advanced manufacturing strategy
  • Build and manage a high-performing organization across battery pack assembly, component fabrication, vehicle builds, and advanced manufacturing
  • Drive alignment between engineering, program management, validation, and manufacturing teams
  • Oversee prototype pack and module builds, including laser welding, 3D printing, fixturing, and precision assembly
  • Ensure robust build processes to support rapid design iteration and validation
  • Establish and maintain prototype quality standards and traceability
  • Manage in-house machining, welding, and laser cutting/welding capabilities
  • Oversee design and fabrication of prototype fixtures, jigs, and tooling
  • Implement continuous improvement to increase throughput, accuracy, and efficiency
  • Direct prototype vehicle build operations, including integration of battery packs, drivetrains, and supporting systems
  • Collaborate with vehicle engineering and validation teams to meet program milestones
  • Ensure safety, compliance, and repeatability in prototype vehicle builds
  • Lead the specification, sourcing, and deployment of production equipment for both cell and pack assembly lines
  • Develop capital investment strategies and equipment roadmaps aligned with production growth
  • Work with suppliers and integrators to deliver state-of-the-art manufacturing systems
  • Ensure equipment meets safety, throughput, quality, and cost targets for future scale-up
  • Develop and manage budgets, capital plans, and facility requirements for prototype and advanced manufacturing operations
  • Establish KPIs for build quality, throughput, and resource utilization
  • Mentor engineering and technician staff, fostering a culture of safety, innovation, and accountability
  • Present regular updates to executive leadership on status, risks, and resourcing

 

WE ARE SEEKING A LEADER WITH:

  • Strong organizational, decision-making, and problem-solving skills
  • Demonstrated ability to coach and develop technical teams
  • Excellent communication and cross-functional collaboration abilities
  • A detail-oriented, hands-on leader with the ability to thrive in fast-paced environments

 

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