Plastic Extrusion Operator

JOB SUMMARY

The Extruder Operator is responsible for operating extrusion equipment in a safe and efficient manner in order to manufacture products in accordance with customer specifications. The Operator is responsible for the setup of the equipment, monitoring the process, adjusting, and correcting as needed, and troubleshooting any issues that may arise.

DUTIES AND RESPONSIBILITIES

• Select, assemble, and install correct dies, and calibrate machine settings (temperature, pressure, speed) based on material specifications and product requirements.

• Feeding Material: Load raw materials into the extrusion machine, which may include pellets or powders depending on the extruder type and materials used.

• The Operator must collaborate effectively with supporting staff (such as engineering, packing, and management) to optimize production.

• The Operator will assist in the setting up and testing new lines.

• Make repairs to equipment when necessary, and replace all defective, broken or worn-out components.

• Choose and install cutters, pullers and dies all other necessary equipment parts so machines are always operating at peak efficiency.

• Perform routine maintenance and troubleshooting tasks on the machine to ensure its optimal performance.

• Work with warehouse team members to ensure raw materials and supplies are available when needed.

• Cleans machine(s), cleans work area, process scraps through grinders and track regrind amounts.

• Set-up, troubleshoot and perform proper adjustments to the dies and various machines on an extrusion line to maintain safety, quality, and productivity standards.

• Comply with all federal and state environmental, health and safety regulations as well as any safety policies and protocols outlined by the company.

• Complete all other tasks assigned.

EDUCATION

• High school diploma or equivalent

• Two years of mechanical/technical training preferred.

• Ability to read and interpret technical documents and drawings.

EXPERIENCE/SKILLS & QUALIFICATIONS

• At least five years of definable, related experience in a manufacturing plant.

• Two or more years of prior experience as a Plastic Extrusion Operator or in a similar role preferred.

• Excellent mechanical and troubleshooting skills.

• Technical skills and knowledge of plastic extrusion machines and their operation to set up, troubleshoot and operate the machinery efficiently and safely.

• Problem-solving skills to diagnose and resolve issues that may arise during the extrusion process, maintaining the quality and consistency of the products.

• Attention to detail to ensure that the product meets the specified dimensions, color, and physical properties.

• Basic math skills to perform calculations related to the extrusion process such as measurements, ratios, and material quantities.

• Communication skills to effectively collaborate with team members, report issues and comprehend instructions from supervisors or machine manuals.

• Understanding of quality control processes to ensure that products meet the required standards and specifications.

• Forklift experience is a plus

PHYSICAL REQUIREMENTS & OTHER

• Ability to lift up to fifty pounds without the use of mechanical lifting devices.

• Ability to wear protective equipment such as hearing protection, eye protection, protective masks (respirators), protective gloves, etc.

• Able to endure working in a manufacturing environment with inside excessive hot and cold temperatures, able to tolerate exposure to dust and noise for 8-12-hour shifts