Industrialization Process Engineer Job

Division:    Consumer & Construction 
 
JOB TITLE:  INDUSTRIALIZATION PROCESS ENGINEER
•    This position 
     o    reports solid line to C&C NA R&D Director and matrix to C&C NA Industrial Director. 
     o    provides primarily support to NA Sealing & Bonding Operations & secondary W&F 
•    Location of activities: Greenville (primary Location), Dalton & Conyers (secondary Locations)
 
JOB DIMENSIONS
•    Oversee and Coordinate Industrialization - Pilot & Scale up phases -  for NA NPD & PM projects in close collaboration with R&D, Operation & Business Teams with the objective of First Time Right approach
•    Coordinate all changes related to raw materials & packaging & product recipe 
•    Insure new raw materials & products’ recipes are entered into SAP Management system in time before pilot activities (MDP process).
•    Insure MOC with NPD & PM specifications entered into SAP
•    Lead and report the Pilot delivery (FTR) & cooperate with Central R&D Wauwatosa to get full testings completion according to Voice Of Customers / Product Specifications.
•    Lead & report the Scale up phase monitoring Quality Control plan from a product & process standpoint, and managing a capability analysis (Cp, Cpk) to confirm the plant is capable to deliver consistently within the Quality Control Plan (Product & Process).
•    Validate Process Letters according to industrialization plans outcomes
•    Contribute to the Operation staff training according to the Process Letter
•    Champion Product Process Model, engaging both R&D and Operation team including Process Engineer, Quality Control & Quality Assurance teams in order to 
•    Build on clear KPIs monitoring related to Quality Control plan from a Product & Process standpoint
•    Identify on operating Gaps that needs to be addressed (Testing capabilities, Process monitoring, Capex…)
•    Deliver NPD & PM industrial introduction in Quality & time
 
ACTIVITIES
•    Project management of all Pilot & Scale up activities/ implementation of new recipes & raw material introduction (NPD & PM).
•    Accountable for NPD & PM Product Process Model.
•    Support business risk reduction and cost reduction activities around raw materials (Leap)
•    Participation in RCI’s related to quality
 
CONTEXT AND ENVIRONMENT
•    Global interaction with R&D team in Wauwatosa & Dalton, NA business teams, controlling and also with counterparts in sister plants outside of NA.
•    Participate in cross-functional Bostik teams to ensure the success of NPD, PM and industrial projects
•    Lead teams in a matrix environment to accomplish project objectives despite conflicting priorities  
 
ACCOUNTABILITIES
Responsible for:
•    Right First Time in Industrialization process (pilot & scale-up phases) for NPD & PM, contributing to COPQ reduction.
•    Adherence to Stage gate process for any NPD and PM projects
•    Adherence to Management of Change process
•    Contribute to Leap % attainment rate through formula optimization (PM)
•    Sharing best practices
 
QUALIFICATIONS / EXPERIENCE REQUIRED
•    Engineer degree: Chemical or Chemical Process engineering degree with either R&D or Manufacturing / Process development experience min 3- 5 years experience.
•    Analytical skills with experience in basic statistical analysis (Quality control Plans, Gage r&R, Capabililty Analysis Cp & CPk) & Familiar with DOE for process adjustments.
•    Project management skills (coordinating the workstreams amongst the organisation, planning ahead)
•    Good communication skills with a structured approach in reporting (Analytics, Outcomes visuals)
•    Strong Leadership & Team Player with a Collective Results driven approach
•    Ability to develop Networks in the technical community, inside and outside Bostik
•    Fluent in English