Controls Engineer

Position Overview

The Controls Engineer serves as a technical resource for both skilled trades and production teams, supporting new and existing manufacturing equipment. This role is responsible for troubleshooting controls-related issues, implementing continuous improvement initiatives, maintaining production throughput, and providing advanced technical support for automated systems. The engineer will work closely with cross-functional teams to resolve complex equipment failures and optimize manufacturing processes.

Key Responsibilities

• Provide production line support for controls logic, PLC programming, and NC programming using Siemens-based hardware platforms.
• Design, develop, and implement control systems for industrial equipment and automated manufacturing processes.
• Develop, modify, and support PLC, CNC, and HMI hardware and software systems.
• Configure and integrate sensors, actuators, and other automation components.
• Perform system testing, troubleshooting, debugging, and validation to ensure optimal equipment performance.
• Collaborate with mechanical, electrical, and manufacturing engineering teams to implement control solutions.
• Maintain and update control system documentation, including wiring diagrams, schematics, and program logic.
• Ensure compliance with safety standards, industry regulations, and company policies.
• Provide technical guidance, training, and support to maintenance and operations personnel.
• Support emergency maintenance teams in resolving unplanned equipment downtime and process issues.
• Participate in continuous improvement projects focused on achieving operational KPIs.
• Troubleshoot and maintain automated manufacturing systems, robotics, and production equipment.
• Modify and support KUKA robot positions and logic as required.

Required Skills & Qualifications

• Strong verbal and written communication skills.
• Excellent analytical, troubleshooting, and problem-solving abilities.
• Ability to work independently and manage multiple projects simultaneously.
• Proficiency in PLC programming, preferably Siemens platforms.
• Experience with HMI systems and industrial communication protocols such as:
• Ethernet/IP
• Modbus
• Profibus
• Strong understanding of electrical schematics, instrumentation, and control systems theory.
• Experience troubleshooting and maintaining automated manufacturing systems.
• Familiarity with industrial automation standards and safety regulations.
• Willingness and ability to modify KUKA robot positions and programs when required.
• Proficiency with PC hardware and standard commercial software applications.

Preferred Qualifications

• Experience with CAD software.
• Knowledge of Microsoft Office applications.
• Prior experience in automotive manufacturing or industrial automation environments.

Education & Experience

• Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related engineering discipline.
• 5–7 years of experience in Controls Engineering, Industrial Automation, or a related field.

Key Technologies

• Siemens PLCs
• CNC Controls
• HMI Systems
• KUKA Robotics
• Ethernet/IP
• Modbus
• Profibus
• Industrial Automation Systems
• Electrical Controls & Instrumentation