Bindery Operator

JOB SUMMARY:

The Bindery Operator is responsible for the safe, efficient setup, operation, and basic maintenance of commercial die-cutting and paper cutting equipment used in a print and packaging environment. This role supports production by accurately cutting, trimming, and die-cutting printed materials according to customer specifications, job tickets, and production schedules.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

Core duties and responsibilities include the following. Other duties may be assigned.

• Set up, operate, and monitor flatbed die-cutting equipment and guillotine paper cutters in accordance with job specifications.


• Review job tickets, layouts, and cutting instructions to determine proper setup, tooling, and sequencing.


• Mount dies, stripping units, cutting blades, and related components per job requirements.


• Perform makeready processes including registration, pressure adjustments, test runs, and first-piece inspections.


• Program cutter settings using digital control systems to achieve precise cuts and tolerances.


• Inspect materials throughout production runs to ensure accuracy, alignment, and quality standards are met.


• Cut and process a variety of materials including coated and uncoated paper, cover stock, label stock, paperboard, corrugate, and specialty substrates.


• Troubleshoot issues related to cutting accuracy, die-cut quality, registration, and machine performance.


• Perform jogging, stacking, waste removal, and material handling to support downstream finishing processes.


• Collaborate with the Maintenance Department to support preventative maintenance and minor equipment repairs.


• Follow all safety procedures related to machinery operation, blade handling, guards, and PPE requirements.


• Maintain a clean, organized, and safe work area at all times.


• Work collaboratively with pressroom, bindery, grand-format, and finishing team members to meet production deadlines.


• Accurately complete production reports, time logs, and quality control documentation.

REQUIRED SKILLS/EXPERIENCE: 

• High school diploma or equivalent; vocational or technical training preferred.


• 2 years of experience operating commercial finishing equipment, including:


• Flatbed die-cutters (e.g., Bobst, Thomson, Cahue, Rollem, Kluge)


• Guillotine paper cutters (e.g., Polar, Wohlenberg, Challenge)


• Strong mechanical aptitude with the ability to perform equipment setup, adjustments, and basic troubleshooting.


• Ability to read and interpret job tickets, layouts, drawings, and cut lists.


• Working knowledge of die-cutting processes, paper characteristics (grain, weight), and cutting performance.


• Strong math skills and proficiency using measurement tools (rulers, calipers, micrometers).


• Excellent attention to detail and commitment to producing high-quality work.


• Familiarity with digital cutter programming systems (e.g., Polar or similar).


• Willingness to work overtime, weekends, or flexible shifts as production demands require.


• Experience in commercial printing, finishing, packaging, folding cartons, or similar environments.