Weld Teardown

THIS IS A 2nd SHIFT POSITION.

ESSENTIAL JOB FUNCTIONS - GENERAL:

• Performs all required Weld Tear-Down inspections for weld & assembly at defined intervals.
• Documents all results on the inspection check sheet and SPC data entry where required
• Communicates with production area managers, team leaders and production team members of Weld Tear-Down inspection test status results and may initiate nonconforming product reaction activities when product is found to be defective.

• Initiates preventive actions to prevent potential nonconformity from data results indicating any trend which may compromise the quality of product, process, and/or quality systems.

• Performs other essential functions related to WTD as assigned, inclusive of: LECO, the preparation of sample boards, and providing data for WTD / LECO charts.
• ESSENTIAL JOB FUNCTIONS - SPECIFIC:

• Perform all required weld tear-down requirements utilizing appropriate tools. (Plasma cutter, vice, pliers, torque wrench, push-out tester, thread gages, calipers, micrometers, etc.)
• Perform the evaluation of welds per required frequency to verify thickness and degree of fracture
• Perform weld nut push out to determine > specified minimum strength
• Determine welds / nugget acceptance criteria per part inspection check sheet requirement
• Document all results on the applicable work order inspection check sheet and SPC data entry where required
• ESSENTIAL JOB FUNCTIONS - SPECIFIC: DOCUMENT & PROCESS CONTROL

• Awareness, working knowledge and compliance to the following procedures, work instructions, controlled postings and other job-specific information:
• Push-Out Destructive Testing Work Instruction
• Rejected Material & Product Containment Work Instructions
• Product Identification & Traceability Work Instructions
• Visual SPC Operation Work Instruction
• Weld Tear-Down Process Flow Chart / Weld Tear-Down Tool Box Training
• Beyond Minimum Customer Requirements Controlled Posting (Ford Customer Specifics)