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Senior Manufacturing Extrusion Engineer

Medtronic
Danvers, MA Full Time
POSTED ON 1/7/2026
AVAILABLE BEFORE 2/6/2026
We anticipate the application window for this opening will close on - 21 Jan 2026

At Medtronic you can begin a life-long career of exploration and innovation, while helping champion healthcare access and equity for all. You’ll lead with purpose, breaking down barriers to innovation in a more connected, compassionate world.

A Day in the Life

In this role, you will support daily operations, drive efficiencies in current extrusion processes to deliver cost savings, complying with the quality and regulatory policies for components used in life-saving medical devices.

You will apply deep technical expertise in materials science and manufacturing engineering to support daily operational objectives. You will also analyze, design, and optimize extrusion processes and material applications, in addition to collaborating cross-functionally with R&D, Quality, Operations, and external partners to ensure robust, compliant, and scalable manufacturing solutions.

Responsibilities may include the following (and other duties may be assigned):

  • Manage specific individual project schedules. Lead cross-functional teams on engineering projects to drive continuous improvements.
  • Order, implement and qualify extrusion equipment and tooling.
  • Devise and implement cost savings proposals related to extrusion process and work flow improvements.
  • Execute on process and equipment validations through Installation Qualification, Operational Qualification and Process Qualification (IQ, OQ, PQ) using statical analysis tools.
  • Provide process engineering support for production problems and engineering runs.
  • Perform root cause investigation and implement corrective actions required as a part of Non Conformance Report.
  • Author and institute written technical specifications, SOP’s through document control system for new and existing processes.
  • Drive continuous improvement initiatives focused on yield, efficiency, quality, and cost.
  • Mentor and provide technical guidance to less-experienced engineers as needed.


Must Have: Minimum Qualifications

  • Bachelors Degree with Minimum of 4 years of relevant experience OR
  • Advanced degree with a minimum of 2 years relevant experience


Nice to Have: Preferred Qualifications

  • Experience with extrusion processes (polymer/plastic or composite), preferably in a regulated manufacturing environment
  • Experience in medical device, pharmaceutical, or other highly regulated industries
  • Knowledge of failure analysis techniques, material characterization, and process validation
  • Familiarity with FDA, ISO, and GMP requirements
  • Strong collaboration, communication, and problem-solving skills
  • Experience working with suppliers and contract manufacturers


Physical Job Requirements

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this position, but they are not an exhaustive list of all the required responsibilities and skills of this position. 

The physical demands described within the Responsibilities section of this job description are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For Office Roles: While performing the duties of this job, the employee is regularly required to be independently mobile. The employee is also required to interact with a computer, and communicate with peers and co-workers. Contact your manager or local HR to understand the Work Conditions and Physical requirements that may be specific to each role.

Benefits & Compensation

Medtronic offers a competitive Salary and flexible Benefits Package

A commitment to our employees lives at the core of our values. We recognize their contributions. They share in the success they help to create. We offer a wide range of benefits, resources, and competitive compensation plans designed to support you at every career and life stage.

Salary ranges for U.S (excl. PR) locations (USD):$100,000.00 - $150,000.00

This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).

The base salary range is applicable across the United States, excluding Puerto Rico and specific locations in California. The offered rate complies with federal and local regulations and may vary based on factors such as experience, certification/education, market conditions, and location. Compensation and benefits information pertains solely to candidates hired within the United States (local market compensation and benefits will apply for others).

The following benefits and additional compensation are available to those regular employees who work 20 hours per week: Health, Dental and vision insurance, Health Savings Account, Healthcare Flexible Spending Account, Life insurance, Long-term disability leave, Dependent daycare spending account, Tuition assistance/reimbursement, and Simple Steps (global well-being program).

The following benefits and additional compensation are available to all regular employees: Incentive plans, 401(k) plan plus employer contribution and match, Short-term disability, Paid time off, Paid holidays, Employee Stock Purchase Plan, Employee Assistance Program, Non-qualified Retirement Plan Supplement (subject to IRS earning minimums), and Capital Accumulation Plan (available to Vice Presidents and above, or subject to IRS earning minimums).

Regular employees are those who are not temporary, such as interns. Temporary employees are eligible for paid sick time, as required under applicable state law, and the Employee Stock Purchase Plan. Please note some of the above benefits may not apply to workers in Puerto Rico.

Further details are available at the link below:

About Medtronic

Medtronic benefits and compensation plans

We lead global healthcare technology and boldly attack the most challenging health problems facing humanity by searching out and finding solutions.

Our Mission — to alleviate pain, restore health, and extend life — unites a global team of 95,000 passionate people.

We are engineers at heart— putting ambitious ideas to work to generate real solutions for real people. From the R&D lab, to the factory floor, to the conference room, every one of us experiments, creates, builds, improves and solves. We have the talent, diverse perspectives, and guts to engineer the extraordinary.

Learn more about our business, mission, and our commitment to diversity here.

It is the policy of Medtronic to provide equal employment opportunity (EEO) to all persons regardless of age, color, national origin, citizenship status, physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, status with regard to public assistance, veteran status, or any other characteristic protected by federal, state or local law. In addition, Medtronic will provide reasonable accommodations for qualified individuals with disabilities.

If you are applying to perform work for Medtronic, Inc. (“Medtronic”) in any position which will involve performing at least two (2) hours of work on average each week within the unincorporated areas of Los Angeles County, you can find here a list of all material job duties of the specific job position which Medtronic reasonably believes that criminal history may have a direct, adverse and negative relationship potentially resulting in the withdrawal of a conditional offer of employment. Medtronic will consider for employment qualified job applicants with arrest or conviction records in accordance with the Los Angeles County Fair Chance Ordinance for Employers and the California Fair Chance Act.

Salary : $100,000 - $150,000

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